Author: organic fertilizer production line

When processing sheep manure organic fertilizer with a disc granulator, a complete set of equipment is usually required to complete the entire process from raw material processing to finished product packaging. The following is a typical equipment composition for processing sheep manure organic fertilizer using a disc granulator:

Raw material pretreatment equipment:

Organic fertilizer crusher: Crush the collected sheep manure to reduce the particle size of raw materials and improve granulation efficiency.

Blender: Mix the crushed sheep manure with auxiliary materials (such as straw powder, peat, limestone powder, etc.) evenly to improve the physical properties and nutritional composition of the fertilizer.

Moisture regulation equipment: Adjust the moisture content of raw materials to meet the humidity conditions required for granulation.

Granulation equipment:

Disc granulator: This is the core equipment, and through its unique disc design, the raw material forms uniform particles under the rotation of the disc. Disc granulators are usually equipped with devices that adjust the tilt angle and speed of the disc to control the size and shape of the particles.

Drying and cooling equipment:

Organic fertilizer dryer: After granulation, the particles need to be dried to reduce their moisture content and improve their stability and strength.

Organic fertilizer cooler: The dried particles need to be cooled to room temperature to avoid affecting the quality of the fertilizer due to excessive temperature.

Screening and packaging equipment:

Organic fertilizer screening machine: used to screen out unqualified particles, ensuring product consistency and quality.

Packaging machine: Packaging qualified particles after screening for easy storage, transportation, and sales.

Auxiliary equipment:

Conveyor belt: used for conveying materials, connecting various equipment, and achieving continuous production.

Control system: including electrical control cabinet, PLC control system, etc., used to control the operating parameters of the entire production line, such as temperature, humidity, speed, etc., to ensure the automation and precise control of the production process.

Dust removal equipment: used to collect and process dust during the production process, reduce environmental pollution, and improve the working environment.

These devices work together to form a complete sheep manure organic fertilizer production line, which can efficiently convert sheep manure and other organic waste into high-quality organic fertilizer particles. This not only improves the production efficiency and product quality of fertilizers, but also promotes the recycling of resources, reduces environmental pollution, and meets the requirements of green agriculture and sustainable development.

The use of mobile dump trucks for organic fertilizer fermentation has multiple advantages, which are not only reflected in improving fermentation efficiency and product quality, but also involve environmental protection, resource utilization, and economic benefits. The following are the main advantages of using a mobile dump truck to ferment organic fertilizers:

Improving fermentation efficiency: Mobile dump trucks can effectively increase the oxygen supply inside the stack, promote the activity of aerobic microorganisms, accelerate the decomposition rate of organic materials, shorten the fermentation cycle, and improve fermentation efficiency by regularly flipping the stack.

Uniform fermentation conditions: The flipping operation helps to evenly distribute the temperature and humidity of the heap, avoid local overheating or excessive humidity, ensure the uniformity of the fermentation process, and improve the quality and stability of organic fertilizers.

Reduce pathogens and weed seeds: During the high-temperature fermentation process, the mobile dump truck helps maintain the high temperature of the heap, effectively killing pathogens and weed seeds, and improving the safety and hygiene standards of organic fertilizers.

Improving the quality of organic fertilizer: The flipping operation helps to improve the uniformity and stability of the heap material, ensuring that the final organic fertilizer product has uniform nutritional content, suitable pH value, high organic matter content, and enhances the fertilizer efficiency and market value of organic fertilizer.

Promoting resource recycling: Mobile dump trucks can efficiently process various organic wastes, such as livestock manure, crop straw, food processing waste, etc., converting them into high-quality organic fertilizers, promoting resource recycling, and reducing waste pollution to the environment.

Strong flexibility and adaptability: Mobile dump trucks have good maneuverability and adaptability, and can operate in different sites and scales. They are suitable for fermentation treatment of various organic wastes, improving equipment utilization and flexibility.

Reduce energy consumption and costs: Compared with traditional static fermentation methods, using mobile dump trucks to ferment organic fertilizers can reduce labor costs. At the same time, due to the shortened fermentation cycle, energy consumption is relatively low, which helps to reduce production costs.

Environmental advantages: The use of mobile dump trucks helps reduce the landfill and incineration of organic waste, decrease greenhouse gas emissions, and reduce the use of chemical fertilizers, which is beneficial for environmental protection and ecological balance.

Policy support and market prospects: With the global emphasis on sustainable agriculture and environmental protection, using mobile dump trucks to ferment organic fertilizers can not only receive government policy support such as subsidies and tax incentives, but also meet the market’s demand for green and organic agricultural products, with good market prospects.

In summary, using mobile dump trucks to ferment organic fertilizers can not only improve fermentation efficiency and product quality, but also promote resource recycling, reduce production costs, and contribute to environmental protection and sustainable agriculture development. It has significant economic benefits and environmental value.

The cow and sheep manure organic fertilizer rotary drum granulator is a commonly used organic fertilizer granulation equipment, and its granulation process mainly involves multiple steps such as raw material preparation, granulation, drying, and cooling. The following is the detailed granulation process flow of the drum granulator for cow and sheep manure organic fertilizer:

Raw material preparation:

Pre treatment: Firstly, it is necessary to pre treat cow and sheep manure, including steps such as crushing and mixing. The collected cow and sheep manure will be crushed to the appropriate particle size by a grinder, and then mixed with other organic materials (such as straw powder, sawdust, etc.) and necessary nutrients (such as nitrogen, phosphorus, potassium) to adjust the physical properties and nutritional composition of the fertilizer.

Moisture regulation: Adjust the moisture content of the mixed raw materials to a suitable range for granulation, usually 25% to 35%. Excessive or insufficient moisture content can affect the granulation effect.

Granulation:

Working principle of rotary drum granulator: The cow and sheep manure organic fertilizer rotary drum granulator uses a tilted rotating cylinder, and the material forms particles through rotation and rolling inside the cylinder. Spiral thrusters are usually installed inside the cylinder to promote the rolling of materials and the formation of particles.

Granulation process: The pre treated raw materials are fed into the feed inlet of the rotary drum granulator, and through the rotation of the cylinder, the materials roll internally, gradually forming uniformly sized particles. The inclination angle, rotational speed, and internal structure design of the drum can all affect the formation of particles.

dry:

Drying purpose: The granulated particles need to be dried by a dryer to reduce their moisture content, improve their stability and strength, and facilitate subsequent storage and transportation.

Drying process: The particles are transported by a conveyor to a dryer, where the moisture content of the particles is evaporated by hot air or other heating methods until the desired moisture content is achieved.

Cooling:

Cooling purpose: The dried particles need to be cooled to room temperature to avoid affecting the quality of the fertilizer due to high temperature, and to facilitate subsequent packaging and storage.

Cooling process: The particles are cooled by a cooling machine, and the temperature of the particles is reduced to a safe range through natural cooling or forced air cooling.

Screening and packaging:

Screening: Use a screening machine to screen the cooled particles, remove unqualified particles, and ensure the consistency and quality of the product.

Packaging: Qualified particles after screening are packaged for easy storage, transportation, and sale.

Through the above process flow, the cow and sheep manure organic fertilizer rotary drum granulator can convert organic waste such as cow and sheep manure into high-quality organic fertilizer particles, which not only improves the physical properties and nutritional components of the fertilizer, but also realizes the recycling of resources, reduces environmental pollution, and meets the requirements of modern agricultural sustainable development.

The use of a disc granulator to process sheep manure organic fertilizer has multiple advantages, not only improving the quality and production efficiency of the fertilizer, but also promoting the recycling of resources. The following is a specific analysis of the advantages:

Improving fertilizer quality: The disc granulator can process sheep manure raw materials into uniform particles. This granular organic fertilizer not only has a neat appearance, but also is more easily dispersed during application, which is conducive to uniform soil fertilization and improves fertilizer utilization.

Increasing fertilizer stability: Granular organic fertilizers have better physical stability, are less prone to moisture absorption and clumping, are less likely to break, are easy to package, transport, and store, and reduce fertilizer loss during storage and transportation.

Improving production efficiency: The continuous operation mode of the disc granulator can achieve efficient fertilizer production, suitable for large-scale industrial production needs, improving production efficiency and reducing production costs.

Easy to control fertilizer particle size: By adjusting the parameters of the disc granulator, such as the tilt angle of the disc, rotation speed, and moisture content of the raw materials, the size and shape of fertilizer particles can be precisely controlled to meet the needs of different application scenarios.

Promoting resource recycling: Converting organic waste such as sheep manure into organic fertilizers not only solves the problem of livestock and poultry manure treatment, but also achieves resource recycling, reduces environmental pollution, and conforms to the concept of sustainable development.

Improving economic benefits: Sheep manure organic fertilizer has high market value, and granular fertilizers processed by disc granulators have better appearance and quality, higher market acceptance, and can bring better economic benefits to enterprises.

Simple operation and easy maintenance: The disc granulator has a simple structure, low operation and maintenance costs, and reduces the operating costs of the enterprise.

Strong applicability: The disc granulator is not only suitable for sheep manure, but can also process other animal manure such as cow manure, chicken manure, pig manure, as well as organic materials such as straw and plant ash, with strong adaptability.

In summary, using a disc granulator to process sheep manure organic fertilizer can not only improve the quality and production efficiency of the fertilizer, but also promote the recycling of resources, reduce environmental pollution, and have significant economic benefits and environmental value, meeting the needs of sustainable development in modern agriculture.

Mobile dump truck is a widely used equipment in the composting process of organic waste, which can effectively promote the fermentation of organic materials, improve the quality and efficiency of composting. Its scope of use and fermentation characteristics are as follows:

Scope of use

Agricultural waste disposal: Mobile dump trucks are widely used for composting agricultural waste such as livestock manure, crop straw, and food processing waste, converting these wastes into high-quality organic fertilizers.

Urban organic waste treatment: In urban solid waste treatment, mobile dump trucks are used to treat organic waste such as kitchen waste and landscaping waste, promote rapid fermentation, reduce landfill volume, and improve resource recycling and utilization.

Horticulture and Landscape Greening: In the field of horticulture and landscape greening, mobile dump trucks are used to process garden trimmings, fallen leaves, etc., converting them into organic fertilizers for soil improvement and plant maintenance.

Industrial organic waste treatment: Some organic waste generated during industrial production processes, such as distillers’ grains and molasses, can also be fermented and converted into valuable by-products through mobile dump trucks.

Fermentation characteristics

Promoting oxygen supply:Mobile dump trucks can increase the oxygen supply in compost materials through dumping operations, promote the activity of aerobic microorganisms, and accelerate the decomposition rate of organic matter.

Uniform temperature and humidity: The composting process helps to evenly distribute the temperature and humidity in the compost material, avoiding local overheating or excessive humidity, ensuring the uniformity and efficiency of the composting process.

Reduce pathogens and weed seeds: During the high-temperature fermentation process, mobile dump trucks help maintain the high temperature of the compost pile, effectively killing pathogens and weed seeds, and improving the safety and hygiene standards of compost products.

Shortening the fermentation cycle: By regularly flipping the compost, the fermentation process can be effectively controlled, the time required for compost maturation can be shortened, and the efficiency of organic waste treatment can be improved.

Improving compost quality: The flipping operation helps to improve the uniformity and stability of compost materials, ensuring the quality of the final compost product, such as nutrient content, pH value, organic matter content, etc.

Flexibility and Mobility: Mobile dump trucks have good maneuverability and adaptability, and can operate in different sites and scales, suitable for composting various organic wastes.

By using mobile dump trucks, not only can organic waste be effectively processed and utilized, promoting resource recycling, but also the quality and efficiency of compost products can be improved, providing sustainable solutions for agriculture, horticulture, and environmental protection industries.

When selecting suitable organic fertilizer production equipment for a breeding farm, it is necessary to comprehensively consider factors such as the scale of the farm, types of raw materials, production goals, funding budget, and market positioning. Here are some suggestions for selecting organic fertilizer production equipment based on the scale of the farm:

Small scale breeding farms:

Equipment selection: Small scale farms can consider using small organic fertilizer production lines, including small crushers, mixers, and simple granulators. These devices have a small footprint, simple operation, and low cost.

Considerations: Focus on the usability and maintenance costs of the equipment. Due to the small output, the production efficiency of the equipment is not the primary consideration.

Medium scale breeding farms:

Equipment selection: Medium sized farms can consider using highly automated organic fertilizer production lines, including medium-sized crushers, mixers, disc granulators, dryers, coolers, and packaging machines. These devices can improve production efficiency and reduce labor costs.

Considerations: It is necessary to evaluate the production capacity and automation level of the equipment to match the production needs and budget of the farm. Meanwhile, considering the energy consumption and maintenance costs of the equipment.

Large scale breeding farms:

Equipment selection: Large scale breeding farms should choose large-scale, high-efficiency, and highly automated organic fertilizer production equipment, such as large crushers, mixers, drum granulators, high-efficiency dryers, coolers, screening machines, and automatic packaging machines, to form a complete organic fertilizer production line.

Considerations: Focus on the production efficiency, energy consumption, automation level, and long-term operating costs of the equipment. Large scale breeding farms usually have a high budget and should prioritize equipment performance and long-term benefits.

Customized production line:

Equipment selection: For breeding farms with special needs, such as specific raw material processing, special product requirements, etc., customized organic fertilizer production lines can be considered. Customized production lines can more accurately match the production goals of farms.

Considerations: Communicate production requirements in detail with equipment suppliers, evaluate the feasibility and cost-effectiveness of customized production lines.

Financial budget and market research:

Budget planning: Based on the funding budget of the breeding farm, plan equipment investment reasonably to avoid excessive investment leading to tight funding chains.

Market research: Understand the demand for organic fertilizer products in the target market, select equipment that can produce products that meet market demand, and improve the market competitiveness of the products.

Equipment supplier evaluation:

Supplier Qualification: Choose equipment suppliers with good reputation and professional experience to ensure the quality of equipment and after-sales service.

Technical support: Consider the technical support and training provided by suppliers to ensure that the farm can effectively operate and maintain equipment.

In summary, when selecting organic fertilizer production equipment, breeding farms should comprehensively consider their own scale, production goals, budget, and market positioning, and choose the most suitable equipment to achieve efficient and stable organic fertilizer production. Meanwhile, collaborating with professional equipment suppliers to obtain professional advice and technical support is crucial for improving production efficiency and product quality.

The disc granulator plays a key role in processing organic fertilizers from chicken manure. Its processing can convert organic materials such as chicken manure into uniform and stable granular organic fertilizers, with the following significant characteristics:

Uniform granulation: The disc granulator, with its unique disc design, can form uniform particles of chicken manure and other raw materials under the rotation of the disc, ensuring consistent particle size of organic fertilizers and facilitating uniform application and storage of fertilizers.

Efficient production: The disc granulator has high production efficiency and can continuously and massively produce organic fertilizer particles, suitable for large-scale organic fertilizer production needs.

Easy to operate: The disc granulator has a simple structure, is easy to operate, and is easy to maintain and clean, reducing the labor intensity of operators and improving production efficiency.

Strong adaptability: The disc granulator can adapt to the granulation needs of different raw materials. In addition to chicken manure, it can also process organic materials such as pig manure, cow manure, straw, and plant ash, making it suitable for diversified organic fertilizer production.

High particle strength: Organic fertilizer particles processed by a disc granulator have high strength, are not easily broken, are easy to package, transport, and store for a long time, reducing fertilizer loss during storage and transportation.

Improving fertilizer utilization efficiency: Granular organic fertilizers can reduce fertilizer loss in the soil, improve fertilizer utilization efficiency, and at the same time, uniform particles are also conducive to the uniform absorption of crops, improving crop yield and quality.

Environmentally friendly: Using a disc granulator to process chicken manure organic fertilizer can effectively reduce the pollution of livestock and poultry manure to the environment, promote the resource utilization of waste, and meet the requirements of green agriculture and sustainable development.

Cost effectiveness: Compared with traditional composting, organic fertilizers processed by disc granulators have better market acceptance and economic benefits. Their granular appearance and uniform fertilizer efficiency are more likely to be favored by consumers, increasing the added value of the product.

In summary, the disc granulator can not only improve the production efficiency and product quality of chicken manure organic fertilizers, but also promote the resource utilization of waste, reduce environmental pollution, and meet the sustainable development needs of modern agriculture.

The granulation process of the stirring tooth granulator for livestock and poultry manure treatment equipment

The agitator granulator is a commonly used equipment in the production process of organic fertilizers, especially suitable for granulating organic materials such as livestock manure. The granulation process usually includes the following steps:

Raw material preparation: Firstly, organic materials such as animal manure need to be pre treated, including crushing, screening, and mixing, to ensure the uniformity and appropriate particle size of the raw materials. The pre treated raw materials should have a certain moisture and organic matter content to facilitate the granulation process.

Raw material humidification: Before granulation, the raw material needs to be appropriately humidified, and the moisture content should usually be controlled between 30% and 40%, which helps the raw material form particles in the agitator granulator.

Feed: Feed the pre treated and humidified raw materials into the feed inlet of the agitator granulator. The agitator granulator is equipped with multiple agitator teeth inside, which, when rotating at high speed, force the raw materials through the mold holes in the equipment to form particles of specific shapes.

Granulation: Under the strong stirring and squeezing action of the stirring teeth, the raw materials are subjected to high pressure in the mold holes, forming particles with certain strength. The shape and size of the mold holes of the agitator can be adjusted according to production needs to produce particles of different sizes and shapes.

Drying: After granulation, the particles usually contain a high amount of moisture and need to be dried using drying equipment to reduce the moisture content of the particles, improve their stability and storage capacity. The drying process can be completed through equipment such as a hot air dryer.

Screening: After drying, the particles need to be screened to remove unqualified particles (such as oversized or undersized particles), ensuring that the final product has uniform particle size.

Packaging and Storage: Qualified particles after screening can be packaged for easy storage and transportation. Before packaging, cooling treatment may be necessary to ensure the stability of the particles during storage.

The agitator granulator plays a key role in the treatment of livestock and poultry manure and the production of organic fertilizers. Through this process, the original livestock and poultry manure can be converted into organic fertilizer particles with high added value, which not only solves the problem of livestock and poultry manure treatment, but also promotes the circular utilization of resources and the sustainable development of agriculture.

As a key equipment in organic fertilizer production, the proper daily maintenance of the organic fertilizer granulator is crucial for ensuring the normal operation of the equipment, extending its service life, and ensuring production efficiency. Here are some suggestions for proper maintenance of organic fertilizer granulators after granulation:

Cleaning and Inspection:

Removing residues: After each use, the residual organic materials inside and outside the organic fertilizer granulator should be immediately cleaned to prevent material hardening or mold, which may affect the next use of the equipment.

Check for wear: Check the key components of the granulator, such as the granulator disc, scraper, transmission device, etc., for wear or damage, and replace the worn parts in a timely manner to prevent malfunctions from occurring.

Lubrication and maintenance:

Regular lubrication: According to the equipment manual, regularly add lubricating oil or grease to the bearings, gears, chains and other moving parts of the organic fertilizer granulator to reduce wear and extend the service life of the equipment.

Check the oil level: For equipment with an oil tank, check if the oil level is normal, ensure that the oil quality is clean, and replace it with new oil if necessary.

Electrical inspection:

Check electrical components: Regularly inspect electrical circuits, control cabinets, motors, and other electrical components to ensure tight connections, no exposed wires, and avoid electrical faults.

Cleaning electrical components: Use a dry cloth or compressed air to clean electrical components to prevent dust accumulation from causing short circuits or malfunctions.

security check:

Check safety devices: Ensure that all safety devices, such as safety doors, emergency stop buttons, etc., are in good working condition to ensure the safety of operators.

Maintenance records:

Record maintenance status: Establish equipment maintenance logs to record the date, content, and results of each maintenance, which helps track equipment status and identify potential issues in a timely manner.

Professional maintenance:

Regular professional inspections: It is recommended to regularly invite professional technicians to conduct comprehensive inspections and maintenance of equipment, especially for complex or critical components, to ensure the best operating condition of the equipment.

Storage and Protection:

Reasonable storage: During non use periods, the granulator should be stored in a dry and well ventilated environment to avoid moisture or corrosion to the equipment.

Through the above maintenance measures, the service life of the organic fertilizer granulator can be effectively extended, ensuring its long-term stable operation and providing reliable support for the production of organic fertilizers.

The organic fertilizer composting machine usually follows a standardized process in the process of fermenting organic materials such as feces and converting them into organic fertilizer. The following is the basic process of using an organic fertilizer composting machine to ferment fecal organic fertilizer:

Raw material preparation:

Raw material collection: Firstly, collect organic materials such as livestock and poultry manure, which may also include straw, sawdust, food processing waste, etc.

Pre treatment: Pre treatment of raw materials, including crushing and mixing, to ensure uniform particle size and facilitate microbial activity. Meanwhile, the moisture content of the raw materials is usually controlled between 50% and 60%.

Raw material composting construction:

Pile construction: The processed raw materials are stacked into a compost pile of a certain size, and the shape and size of the pile need to be set according to the specifications and composting requirements of the organic fertilizer composting machine.

Start fermentation: After the construction of the compost pile is completed, the fermentation process is initiated by adding a fermentation starter (such as a microbial agent) to accelerate the decomposition of organic matter.

Fermentation process:

Ventilation and flipping: Use an organic fertilizer composting machine for regular ventilation and flipping operations. Ventilation is to provide sufficient oxygen and support the activity of aerobic microorganisms; Flipping is to ensure uniform contact between the internal and external materials of the stack, avoid local overheating, and promote uniform distribution of temperature and humidity inside the stack.

Temperature control: During the fermentation process, the temperature of the heap will gradually increase, reaching a high temperature stage of 50-70 ° C, which is a critical period for killing pathogens and weed seeds. The organic fertilizer composting machine can help monitor and control the temperature of the compost pile, ensuring that it is within an appropriate range.

Fermentation cycle management:

Fermentation cycle: The length of the fermentation cycle depends on the type of raw materials, composting conditions, and fermentation effect. Usually, the fermentation cycle is 2-4 weeks, but in some cases it may be longer.

Maturity assessment: Determine whether fermentation is complete by testing the temperature, organic matter content, pH value, C/N ratio, and other indicators of compost products.

Post processing:

Screening and crushing: After fermentation is completed, the compost product is screened to remove large pieces of undecomposed material, and then crushed to adjust its particle size.

Drying and Storage: Dry the screened compost products to reduce their moisture content, and then store them appropriately to maintain their fertilizer efficiency and stability.

Packaging and usage:

Packaging: Pack the processed organic fertilizer products for easy transportation and sales.

Application: Organic fertilizer can be applied in fields such as farmland, landscaping, and flower planting to improve soil fertility and promote crop growth.

Using an organic fertilizer composting machine to ferment manure organic fertilizer can not only effectively treat and utilize organic waste, but also reduce environmental pollution, improve resource utilization efficiency, and promote sustainable development of agriculture.