Author: organic fertilizer production line

Chicken manure is a good source of organic fertilizer, which not only contains a lot of organic matter, nitrogen, phosphorus, potassium and other microelements, but also contains a variety of biological enzymes and microorganisms. Through aerobic composting, the organic matter can be degraded, and the parasite eggs and pathogenic microorganisms can be killed to achieve harmless and stable. At the same time, according to the needs of agriculture, compost can be further made into various types of organic fertilizer products through the organic fertilizer production line. This is not only to build a new economic growth point for chicken farms, but also one of the effective means for chicken farms to solve the problem of chicken manure road.

Fresh chicken manure is a kind of slimy and wet material. In order to achieve satisfactory fermentation effect, it is necessary to meet the fermentation conditions including water content, carbon nitrogen ratio, oxygen concentration, particle diameter and pH value, among which the water content and carbon nitrogen ratio of raw materials are the key.

Keeping suitable water content in composting is the first condition for the success of composting. The reasonable water content of compost fermentation is 40% ~ 60%, with 50% ~ 60% as the best value.
Is the production cost of processing chicken manure organic fertilizer large?

For the production cost of processing chicken manure organic fertilizer, in addition to the production site, water and electricity costs, labor costs, etc., the cost of equipment is the main expenditure. Different user needs will result in different product lines and different costs. Granulator is an important equipment for fertilizer production, such as rotary drum granulator, disc granulation machine, flat die pellet mill, organic fertilizer granulator.

What kind of organic fertilizer equipment does small chicken farm need to process organic fertilizer? The main equipment includes compost turner machine, semi wet material crusher, belt conveyor, mixer, fertilizer granulator, rotary dryer, cooler, drum screener, automatic packaging machine for finished products.

Organic fertilizer granulators that adapt to different types of organic materials typically have the following characteristics and functions, enabling them to maintain high efficiency and flexibility in processing various organic materials:

1. Adjustable parameters

Pressure and speed: The organic fertilizer granulator should have adjustable pressure and speed control to adapt to the physical properties of different raw materials, such as viscosity, humidity, and density.

Temperature control: For certain raw materials, temperature has a significant impact on the granulation process. Granulators that can adjust and control temperature can process a wider range of raw materials.

2. Multi functional granulation technology

Mixed granulation technology: It can thoroughly mix the raw materials before granulation to ensure uniform distribution of ingredients and adapt to complex organic materials.

Composite granulation: capable of processing raw materials mixed with various organic and inorganic nutrients to produce composite organic fertilizers.

3. Wide adaptability to raw materials

Raw material pretreatment function: Some advanced granulators are equipped with raw material crushing, screening or drying functions, which can directly process untreated raw materials and improve the flexibility of the production line.

Raw material adaptability design: The design of organic fertilizer granulator should take into account the diversity and complexity of raw materials, such as using wear-resistant materials and anti-corrosion coatings to adapt to raw materials with different pH values and humidity.

4. Highly automated

Automated control: It has functions such as automated raw material supply, granulation parameter adjustment, particle detection, and packaging, which can reduce manual operation errors, improve production efficiency and product quality.

Real time monitoring system: capable of real-time monitoring of key parameters during the granulation process, such as humidity, temperature, pressure, etc., to ensure the stability and particle quality of the granulation process.

5. Convenient cleaning and maintenance

Easy to clean design: The organic fertilizer granulator should be designed with an easy to clean structure for regular cleaning and maintenance, to adapt to the rapid conversion of different raw materials.

Durability and ease of maintenance: Using high-quality materials and components, reducing maintenance frequency and costs, and improving the service life of equipment.

6. Environmental characteristics

Low dust and low noise design: The granulator should be equipped with an efficient dust removal and noise reduction system to reduce the impact on the working environment.

Low energy consumption: Adopting energy-saving technologies such as variable frequency speed regulation to reduce energy consumption and production costs.

7. Technical support and customization capabilities

Supplier expertise: Choose suppliers who can provide customized solutions and design granulators based on specific raw materials and production needs.

Continuous technical support: Ensure that suppliers can provide long-term technical support and maintenance services to address any issues during the production process.

In summary, granulators that can adapt to different types of organic raw materials typically have high flexibility, automation level, ease of cleaning and maintenance, and environmental characteristics. When choosing an organic fertilizer granulator, the above factors should be comprehensively considered to ensure that the equipment can meet the granulation needs of different raw materials, while improving production efficiency and product quality.

Choosing a suitable small-scale organic fertilizer production line equipment is a comprehensive process that considers multiple factors, including raw material characteristics, production goals, budget constraints, site conditions, environmental requirements, etc. Here are some key steps and considerations to help you make a reasonable choice:

1. Determine the type and characteristics of raw materials

Raw material source: Determine the main raw materials you will process, such as livestock manure, crop residues, food processing waste, etc.

Raw material characteristics: Understanding the physical and chemical properties of raw materials, such as humidity, particle size, composition, etc., will affect the selection of pretreatment and granulation equipment.

2. Clarify production goals

Product type: Determine the type of organic fertilizer you want to produce, such as powder, granules, etc.

Production scale: Determine the production scale based on market demand and budget, which will affect the size and production capacity of organic fertilizer equipment.

Product Quality Standards: Understand the quality requirements of the target market for organic fertilizers and ensure that the equipment meets these standards.

3. Consider the site conditions

Space limitations: Evaluate the space size of the production site to ensure that the equipment can adapt and leave sufficient space for operation and maintenance.

Facility support: Check the power, water source, drainage, and ventilation conditions of the site to ensure that the equipment can operate normally.

4. Budget planning

Equipment investment: Determine the level of equipment and automation level based on the budget.

Operating costs: Consider the energy consumption, maintenance, labor, and raw material costs of the equipment.

5. Understand environmental requirements

Waste gas and wastewater treatment: According to local environmental regulations, select appropriate waste gas and wastewater treatment equipment to ensure that the production process meets environmental standards.

Noise control: Evaluate the noise level during equipment operation and take necessary sound insulation measures.

6. Evaluate equipment performance

Production efficiency: Choose high-efficiency equipment to reduce production time and increase output.

Automation level: Automated equipment can reduce manual intervention, improve production accuracy and stability.

Durability and maintenance: Choose durable equipment and consider the cost of replacing and maintaining vulnerable parts of the equipment.

7. Consultation and Inspection

Supplier consultation: Communicate with multiple equipment suppliers to obtain detailed technical parameters and quotations, and understand after-sales service.

Field visit: Visit the supplier’s production site or existing production line to understand the actual operation of the equipment.

8. Comprehensive evaluation

Cost effectiveness: Compare the performance and price of different devices, and choose the device with high cost-effectiveness.

Long term benefits: Consider the long-term operating costs and potential production benefits of the equipment, and choose equipment that can operate stably for a long time.

9. Develop a purchase plan

Equipment List: Based on the above analysis, develop a detailed equipment purchase list, including equipment models, quantities, and supplier information.

Contract and Payment: Sign a purchase contract with the supplier, specifying equipment specifications, prices, delivery dates, payment methods, and after-sales service terms.

10. Equipment installation and debugging

Installation guidance: Ensure that the supplier provides equipment installation guidance and technical support.

Debugging and Training: Conduct debugging after equipment installation to ensure normal operation of the equipment, and provide training to operators.

Through the above steps, you can systematically and scientifically choose the suitable small-scale organic fertilizer production line equipment for yourself, laying a solid foundation for the successful operation of the production line.

 With the rapid development of science and technology, mechanical equipment has been integrated into new science and technology. Make fertilizer production equipment more powerful and efficient. Moreover, China’s machinery and equipment are constantly approaching the world level, and complete sets of fertilizer production line equipment are slowly exported to all parts of the world, so that more users can understand our equipment. Moreover, the development of agriculture is a world topic, and the whole world has made great efforts in the aspect of agricultural environmental protection. Therefore, in the future, fertilizer equipment will face the whole world.

The quality of fertilizer equipment production depends on the quality of the equipment itself, and the correct use of bio organic fertilizer equipment. Some users will have the opposite effect when they operate improperly in the actual production. Users need to accumulate experience in the operation and use the correct operation method to bring benefits to users.

We are a fertilizer machine manufacturer with many years of strength and export experience. When we sell the equipment to users, there will be workers and technicians who will go to the local installation and commissioning, guide the users to operate, and let users operate the equipment skillfully. If the user has any problem that cannot be solved by himself during the use, the manufacturer will send staff to repair and adjust at the first time.

The fertilizer production line should be designed according to the current growth mode of main crops, combined with the soil and crop characteristics of farmers, and match with the equipment required by crops. We provide NPK fertilizer granulator for users to produce suitable fertilizer products. The whole production process has strong pertinence, low cost and conforms to the international advanced integrated production process.

As the online industry gathers, the marketing market changes. The development of the organic fertilizer equipment industry is also gradually showing a trend of diversification and informatization. The development of equipment has been applied in various industries from the initial production of fertilizers to the matching fermentation stacker, chicken manure dryer, rotary drum granulator, semi-humid material crusher and so on.

Choosing the appropriate organic fertilizer granulator is crucial for the production of organic fertilizers, as it directly affects the quality and production efficiency of the final product. When making organic fertilizers, the following key factors should be considered when choosing a granulator:

1. Characteristics of raw materials

Raw material composition: Different organic materials (such as animal manure, crop residues, kitchen waste, earthworm castings, etc.) have different physical and chemical properties, such as moisture content, viscosity, particle size, etc., which will affect the selection of granulators.

Raw material status: Whether the raw material is in powder, fragmented, or pre treated state also affects the choice of organic fertilizer granulator.

2. Particle requirements

Particle size: Determine the required particle size range based on market demand or specific applications.

Particle shape: Do you need particles with specific shapes such as circular, cylindrical, or flat.

Particle strength: Particles need to have sufficient mechanical strength to avoid breakage during packaging, transportation, and storage.

3. Production scale

Production capacity: Select the capacity of the organic fertilizer granulator based on the expected production scale to ensure that the equipment can meet production needs.

Continuous production or batch production: Choose the appropriate type of granulator based on the production mode. Continuous production requires equipment with a high degree of automation, while batch production may place more emphasis on equipment flexibility.

4. Energy consumption and efficiency

Energy consumption: Choosing an organic fertilizer granulator with low energy consumption and high efficiency can reduce production costs.

Maintenance cost: Consider the frequency of replacing vulnerable parts of the equipment, the difficulty of maintenance, etc., to control long-term operating costs.

5. Environmental requirements

Dust control: Choose an organic fertilizer granulator equipped with an efficient dust removal system to reduce dust emissions and meet environmental requirements.

Noise control: In densely populated areas, noise control is also a factor to consider when choosing a granulator.

6. Financial budget

Equipment cost: Choose a cost-effective granulator based on the budget.

Capital payback period: Evaluate the initial investment and expected return period of equipment to ensure financial feasibility.

7. Technical support and after-sales service

Supplier reputation: Choose an organic fertilizer granulator supplier with good reputation, providing technical support and after-sales service.

8. Future scalability

Expansion capability of equipment: Considering the possible expansion of production scale in the future, choose granulators that are easy to upgrade or expand.

Taking into account the above factors, it is recommended to consult with experts or equipment suppliers in the field of organic fertilizer production in detail before choosing an organic fertilizer granulator. Based on your specific needs and conditions, customize or select the most suitable granulator. In addition, on-site inspections, reference to peer experience, and equipment trials are also effective ways to make wise choices.

The cost of establishing a small-scale organic fertilizer equipment production line is influenced by various factors, including the scale of the production line, equipment selection, complexity of raw material processing, automation level, site rental or purchase costs, investment in environmental protection facilities, local labor costs, etc. Here are some rough estimates of cost composition for reference:

1. Equipment cost

Basic equipment: including crushers, mixers, organic fertilizer granulators, screening machines, packaging machines, etc. The investment in basic equipment for small-scale production lines may range from tens of thousands to tens of thousands of RMB.

Automation equipment: If you choose highly automated equipment such as automatic packaging machines, automatic control systems, etc., the cost will increase accordingly, and additional investment of tens of thousands to tens of thousands of yuan may be required.

Environmental protection equipment: In order to meet environmental standards, it may be necessary to install dust collectors, wastewater treatment equipment, etc. This cost also needs to be considered, which may cost tens of thousands to tens of thousands of yuan.

2. Venue fees

Leasing: If renting a venue, the rent may vary depending on the geographical location, area, and lease term, ranging from several thousand to tens of thousands of RMB per month.

Purchase: If purchasing a venue, the cost will be higher, possibly requiring hundreds of thousands or even millions of yuan, depending on the geographical location and land nature.

3. Raw material pretreatment cost

Composting: If the raw materials need to be composted, additional site and equipment may be required, and the cost of this part may range from tens of thousands to tens of thousands of yuan.

4. Raw material cost

Raw material procurement: The cost of raw materials needs to be budgeted based on actual demand, taking into account the type of raw materials and market fluctuations.

5. Operating costs

Labor cost: Depending on the automation level of the organic fertilizer production line and local wage levels, labor costs may range from several thousand yuan to tens of thousands of yuan.

Energy consumption cost: including water, electricity, gas, etc., calculated based on the energy consumption of the production line and local prices.

Maintenance cost: The cost of equipment maintenance and upkeep, which may require reserving 5% -10% of the annual equipment investment as a budget.

6. Legal and licensing fees

Business License: The cost of applying for a business license is relatively low, usually around a few thousand RMB.

Environmental approval: Environmental approval may require an environmental impact assessment, with costs ranging from tens of thousands to tens of thousands of RMB, depending on the scale and complexity of the project.

7. Marketing and sales costs

Market research and promotion: including advertising, exhibitions, online promotion, etc. The cost of this part may vary from tens of thousands to hundreds of thousands of yuan depending on the marketing strategy and target market.

Taking into account the above factors, the total investment for establishing a small-scale organic fertilizer equipment production line may range from several hundred thousand yuan to several million yuan. Actual costs need to be planned and budgeted in detail based on specific circumstances. It is recommended to conduct detailed market research and financial planning before project initiation to ensure project feasibility and reasonable allocation of funds.

With the increasing competition of global technology and economy, as well as the further strengthening of people’s awareness of using resources, improving product quality and strengthening environmental protection, the technical requirements of fertilizer production line are becoming higher and higher. Fertilizer granulation is not only the core of fertilizer processing, but also the key to determine the shape and efficiency of fertilizer. Organic fertilizer granulator is developing towards large-scale equipment, diversified functions, high-efficiency production and automatic control system.

1. Large scale equipment

With the progress and development of science and technology, the advantages of large-scale production equipment are more and more obvious. At the same time, the application of computer technology and accurate stress analysis technology promotes the development of mechanical structure design and manufacturing technology, and provides a solid technical guarantee for the large-scale granulation equipment.

2. Compact structure

The structure design of the equipment is reasonable and compact. While ensuring the quality, we try our best to reduce the manufacturing cost of NPK fertilizer granulator, reduce the floor area and improve the efficiency.

3. Diversified functions

The powder treatment project is a multi unit operation system project. The selection of granulation equipment can reduce the intermediate process and save investment. It is required that the functions of powder granulation equipment should be diversified.

4. Production efficiency

The fertilizer granulator we designed not only meets the needs of organic fertilizer, but also saves energy, is durable, has low maintenance and repair costs, and reduces product costs. The optimization of power equipment and driving methods can save energy to a certain extent. The adoption of these technologies indicates that high efficiency has become one of the goals pursued by the design of fertilizer granulation machines.

5. Control system automation

The automatic control can ensure the flow operation of the fertilizer production line and reduce the labor intensity of the operator. It is important to ensure the accuracy and real-time feedback of the production process, improve product quality, and reduce equipment failure rates.

The disc granulator is a commonly used equipment in the granulation process of organic fertilizers, chemical fertilizers and other materials. Its unique design and working principle make it exhibit many advantages in the granulation process. The following are the main granulation advantages and equipment features of the disc granulator:

Granulation advantages

Uniform granulation: The disc granulator uses a rotating disc to form spherical particles of material under centrifugal force, ensuring uniform particle size and regular shape, which is beneficial for subsequent processing and application.

Strong adaptability: The disc granulator has a wide range of adaptability to raw materials and is suitable for granulation of various materials, including but not limited to fertilizers, organic fertilizers, mineral powders, etc., with relatively low humidity requirements for raw materials.

Easy to operate: The disc granulator has a simple structure and is relatively easy to operate and maintain, reducing the technical requirements for operators and lowering maintenance costs.

High granulation efficiency: The disc granulator can achieve high production efficiency through continuous granulation process and is suitable for large-scale industrial production.

Low energy consumption: Compared with some other types of granulators, disc granulators have relatively low energy consumption during the granulation process, which is beneficial for reducing production costs.

Equipment features

Simple structure: The disc granulator consists of a rotating disc, a driving device, material inlet and outlet, etc. The structural design is simple and easy to manufacture and maintain.

Principle of centrifugal granulation: Under the rotation of the disc, the material is subjected to the combined action of centrifugal force and gravity, gradually forming spherical particles. The tilt angle and rotation speed of the disc can be adjusted to meet the granulation needs of different materials.

Edge scraper design: Disc granulators are usually equipped with edge scrapers to remove materials adhering to the edges of the disc, avoiding material accumulation and affecting the granulation effect.

Easy to clean: The open design of the disc granulator makes the interior of the equipment easy to clean, reducing the risk of cross contamination during the production process.

Multiple adjustable parameters: The disc speed, tilt angle, scraper position and other parameters of the disc granulator can be adjusted, which can be optimized according to specific materials and production needs to improve granulation quality and efficiency.

In summary, disc granulators are widely used in industries such as fertilizers and chemicals due to their advantages of uniform granulation, strong adaptability, easy operation, high granulation efficiency, and low energy consumption. Meanwhile, its simple structure, easy cleaning, and adjustable parameters make it one of the important equipment in the granulation process.

Establishing a small-scale organic fertilizer production line requires comprehensive consideration of multiple aspects, including raw material acquisition, production site, equipment selection, funding budget, environmental protection measures, market research, and legal permits. Below is a detailed explanation:

1. Raw material acquisition

Determine the source of raw materials: Organic fertilizer raw materials can be animal manure, crop residues, food processing waste, etc. It is necessary to ensure a stable source of raw materials and controllable quality.

Raw material pretreatment: Raw materials may need to undergo pretreatment processes such as composting, crushing, and screening to improve fertilizer quality.

2. Production site

Venue selection: A location close to the source of raw materials and the target market should be chosen for easy access to raw materials and product sales.

Venue conditions: The venue should have sufficient space to store raw materials, equipment, and finished products, while considering ventilation, drainage, and environmental requirements.

3. Equipment selection

According to production demand, the equipment scale of small-scale production lines should match the expected output, including raw material pretreatment equipment, organic fertilizer granulators, dryers, screening machines, and packaging machines.

Equipment automation level: Choosing equipment with a higher degree of automation can improve production efficiency and reduce labor costs.

4. Financial budget

Start up capital: includes costs such as equipment procurement, venue leasing or purchase, and pre order of raw materials.

Operating costs: including electricity, labor, maintenance, and marketing expenses.

Funding source: Consider self financing, bank loans, or seeking investment as fundraising methods.

5. Environmental protection measures

Wastewater and exhaust gas treatment: The wastewater and exhaust gas generated during the production process need to be effectively treated to meet environmental standards.

Waste management: Classify, recycle or comply with regulations for solid waste generated during the production process.

6. Legal permission

Business License: Apply for a business license from the local Administration for Industry and Commerce.

Environmental approval: Apply to the environmental protection department for approval of the environmental impact assessment of construction projects.

Safety production: Ensure that the production process complies with national safety production standards.

7. Market research

Target market: Understand the fertilizer demand of the target market, including crop types, soil conditions, and user preferences.

Competitor analysis: Analyze competitors’ products, prices, and market share.

Sales channels: Determine sales channels, such as direct sales to farmers, agricultural cooperatives, or through distributors.

8. Technology and personnel

Technical training: Provide necessary technical training for operators of organic fertilizer production lines.

Professional team: Establish a professional team that includes production, sales, finance, and marketing.

9. Risk assessment

Market risk: Evaluate the impact of changes in market demand on production line operations.

Financial risk: Ensure the stability of the funding chain and avoid the impact of funding shortages on production.

Legal risk: Comply with relevant laws and regulations to avoid fines or production shutdowns due to illegal activities.

Establishing a small-scale organic fertilizer production line is a systematic project that requires careful planning and preparation. Before starting, it is recommended to conduct sufficient market research and develop a detailed business plan to ensure the smooth operation and long-term development of the production line.

Green, ecological and organic agriculture has become the trend of agricultural development. After the process of planting crops with chemical fertilizer, people also know that only ecological agriculture will not have pesticide residues and chemical fertilizer residues, and remove substances that are harmful to human body. People’s pursuit of life also laid the foundation for ecological agriculture to become the mainstream agriculture.

The fertilizer used in ecological agriculture is processed by organic fertilizer production line. The fertilizer processed by organic fertilizer equipment is pollution-free and will not add anything harmful to human body. Moreover, the raw materials of organic fertilizer equipment to make fertilizer also come from nature, so there will be no chemical products, and people are willing to move towards green and ecological agriculture.

Organic fertilizer equipment can produce green organic fertilizer and help people embark on the road of green development. With the rapid development of economy, technology and society. China’s demand for organic fertilizers is growing rapidly, and some high-quality organic fertilizers are consumed rapidly. Although the products processed by the compound fertilizer production line can improve the fertilizer efficiency rapidly, it can not replace the organic fertilizer. After a long time of using organic fertilizer, people develop organic fertilizer. As long as it is used year after year according to the requirements, the soil will become more and more fertile. As a result, the use of organic fertilizer is increasing. Many people want to buy an organic fertilizer equipment to produce organic fertilizer.

In the future of organic fertilizer deep processing, the equipment with excellent performance and advanced technology can lead the trend. In recent years, we have been exploring the development path of organic fertilizer and inorganic fertilizer, constantly creating value for customers, designing a variety of fertilizer granulation equipment, rotary drum granulator, disc granulator, organic fertilizer granulator, flat die pellet mill. We continue to develop efficient and energy-saving equipment and technology to meet the current market demand of large-scale, energy-saving and environmental protection. Organic fertilizer equipment is of great significance for the realization of large-scale development of organic fertilizer.