Author: organic fertilizer production line

Fertilizer processed by organic fertilizer production line shall be used in agriculture

More and more organic fertilizer is to be used to in the agricultural industry, the organic fertilizer machine is to be designed for producing the organic fertilizer and it is to be used in organic fertilizer production line to make organic fertilizer.

In organic fertilizer production line, it is to be equipped with the disc granulator machine or the rotary drum granulator machine to make the organic fertilizer granulator. Why we produce organic fertilizer granulator machine? The function of organic fertilizer has as follows:
1. Provide nutrients. Organic fertilizer contains not only mineral nutrients, but also organic components, which is conducive to improving the yield of crops and the quality of agricultural products.
2. Improve soil fertility. The application of organic fertilizer can increase the content of soil organic matter, improve the physical and chemical properties of soil, improve the biodiversity of soil, and improve the ability of soil water and fertilizer conservation.
3. To protect ecological environment and make rational use of organic fertilizer resources can resources can maintain a virtuous cycle of materials, reduce the adverse impact of organic waste on the environment, protect the ecological environment, save fertilizer consumption, reduce engery consumption and environmental pollution.
The npk fertilizer production line is to be designed and used to produce the npk, compound fertilizer. In the fertilizer manufacturing process, it is to be equipped with different type fertilizer granulator machine, like the rotary drum granulator or the roller press granulator machine to be used to produce the npk, compound fertilizer granulator. But the chemical fertilizer is to be reduce to use in agricultural industries. Why we reduce the using of the chemical fertilizer?
1. Nutrients are not complete. The nutrient of chemical fertilizer is not as complete as that of farmhouse. Generally, chemical fertilizer does not contain mechanism, and its composition is relatively simple, only containing one or two or three kinds of nutrients. Even if the compound fertilizer can increase a variety of nutrients, it is difficult to achieve the comprehensiveness of farmyard manure.
2. There are limitions. Fertilizer to soil. Crop has limitations, which is , applicability. It is necessary to choose chemical fertilizer in order to obtain satisfactory results. Ammonium chloride can not be used in tobacco, sugar beet and other non chlorine crops, lime nitrogen is not suitable for alkaline soil.
3. Pay attention to methods when applying chemical fertilizer. The concentration of chemical fertilizer is high. Solubility is large, if the application method is improper, it is easy to cause harm. If the seeds or roots are directly contacted, it is easy to burn seeds and seedings; if the application time is not appropriate, it will also cause harm.
The fertilizer machine manufacturers also designed other series fertilizer machine to be equipped in different type fertilizer production line to finish the production process. Using the automatic or semi-automatic fertilizer machine to finish the production process not only improve the working effiient, it also simplifies the fertilizer manufacturing process.

Process flow equipment configuration of 5000t/a organic fertilizer production line

Process flow equipment configuration of 5000t/a organic fertilizer production line

The production process of organic fertilizer granulator is mainly to prepare round organic fertilizer by screening, magnetic separation, granulation and drying of organic waste with water content of about 30% – 35% after fermentation and ripening, adding functional bacteria to produce biological organic fertilizer, adding nitrogen, phosphorus and potassium (total nutrient content is less than 15%) to produce organic and inorganic fertilizer

After magnetic separation and screening of the fermented organic waste, the raw materials with the binder and other ingredients to be compatible shall be metered and batched according to the proportion requirements, and then lifted to the multi-dimensional high-efficiency mixer by the bucket elevator for rapid mixing, and the fully mixed materials shall be slipped out into the mixing silo, and then uniformly and continuously fed into the extrusion granulator by the disc feeder to form columnar particles; The cylindrical particles are polished and shaped into spherical particles by the round particle polishing and shaping machine, and sent to the drying, cooling and screening machine (three-in-one model) by the belt conveyor. The particles are dried at low temperature and large air volume (≤ 65 ℃) in the front section of the drying and cooling screening machine, and then enter the cooling section for air cooling. The fully cooled materials enter the screen installed at the end of the cylinder, and the screened finished particles are transported to the finished product silo by the elevator, It is measured by the packaging system, packaged and warehoused; The screened large particles are crushed and then returned to the mixed granulation system; The screened small particles (basically without powder) can be made into small packages and sold directly.

Composting is a cost-effective way to deal with the massive demand for fertilizers. The advantage of composting is you get organic fertilizers free from chemicals and other harmful elements. But, purchasing chunks of organic compost fertilizer is not a practical idea. That is why it is best to get a powdered version. This helps farmers to spread the fertilizer thoroughly for a better produce. The question is, what is the best equipment that can help to make powdery organic compost fertilizer? To know the answer, you need to understand the process of making compost fertilizers.

What are the complete sets of equipment for producing granular organic fertilizer

China is a large agricultural country, and the promotion of the application of bio-organic fertilizers is an urgent task. It needs the help of organic fertilizer production equipment. The soil in the land now has long-term application of inorganic fertilizers, which has caused soil compaction and reduced fertility, especially soil acidification. The disadvantages are already very obvious. Good organic fertilizer equipment can help farmers produce more and better bio-organic fertilizer.

Organic fertilizer production process:
In organic fertilizer production line,it is to be equipped with the different organic fertilizer granulation machine. The fertilizer mixer machine and fertilizer crusher machine to deal with the raw materials.We can use the chain crusher machine,and the horizontal mixer machine to deal with the organic raw materials.Next,when producing the organic fertilizer granulator,the fertilizer granulator machine are necessary to be equipped in the fertilizer manufacturing process.
NPK compound production process:
In npk fertilizer production line,we can use the rotary drum granulator machine which it is also to be equipped in organic fertilizer production line to finish the production process of the npk fertilizer granulator.The rotary drum granulator machine generally to be used by using the wet granulation method to finish the production process in npk manufacturing process.This point is different from the double roller granulator machine that it is usually to use the dry granulation method to produce the fertilizer granulator.
Bio organic fertilizer production line:
There,in bio organic fertilizer production line,we can use the fertilizer granulator machine to finish the granulation process,the fertilizer granulator machine type to be designed different type,we can choose the suitable fertilizer granulator machine type to finish the granulation process.
Zhengzhou Huaqiang as a China’s best quality fertilizer granulator manufacturer for fertilizer production line is willing to provide you with professional solutions and the most favorable fertilizer granulator machine price.

Treatment method and granulation equipment of chicken manure organic fertilizer

In the fermentation process of fowl dung, the compost turning machine is an indispensable fermentation equipment, which is used for the fermentation of livestock manure, sludge waste, filter mud of sugar factory, dregs, cake, straw sawdust and other organic wastes. It is widely used in the fermentation of organic fertilizer factory, compound fertilizer factory, sludge factory, garden art field and Agaricus bisporus planting factory, etc.  and the operation of removing water.

The fermented raw material passes througn the granulation process by using the organic fertilizer granulator and the finished granular fertilizer is processed completely. Of course, from compost fermentation to granulation and packaging of materials, the processing of each processed whole organic fertilizer production line is required: compost turner machine, feeder, crusher, mixer, granulator (flat die pellet mill, disc granulator, rotary drum granulator, etc.), screener machine, dryer machine, cooler, automatic packaging machine belt conveyor and other series fertilizer equipment.
The composting fermentation of chicken and duck manure mainly uses biological action and advanced mechanical technology to effectively treat chicken and duck manure. The commonly used technology is aerobic fermentation. With aerobic fermentation, the composting of chicken and duck manure has the advantages of fast starting temperature, high fermentation temperature and short maturity period. Because of its high fermentation temperature, it can effectively eliminate the eggs, pathogens, plant seeds and so on in the fowl dung . Under the effective mechanical agitation, its drying effect is also very significant. At present, the commonly used compost fermentation technology in industry mainly includes the strip compost fermentation technology and the trough aerobic fermentation technology.
The fertilizer machine manufacturers also designed other series fertilizer production line to produce different type fertilizer. And sometimes, the fermenting compost turner machine not only to be designed in organic fertilizer production line to finish the organic fertilizer fermenting part, it also can be use in biofertilizer project to finish the bio organic fertilizer production process.

The pig farm selects the process equipment of the organic fertilizer production line according to the needs

As the saying goes, “every flower of a crop depends on fertilizer”. In fact, the fertilizer here is not “fertilizer” but fertilizer (fertilizer is fertilizer, but fertilizer is not necessarily fertilizer). Our ancestors did not use fertilizer and did not have fertilizer. They used organic matter to make various kinds of fertilizer. In the past 40 years, we have abandoned the use of traditional compost and other organic fertilizers in order to increase grain production year by year, and used a large amount of chemical fertilizers. Organic matter such as compost is the food source of soil animals and microorganisms, which leads to the decline of soil carbon content, the lack of organic matter, the imbalance of soil physical structure, the decline of biological diversity, the high availability of nutrients in the soil, the imbalance of mineral elements, and soil hardening. This unsustainable mode of agricultural production has seriously polluted China’s limited land and water resources, and ultimately led to a decline in agricultural production, quality decline, and even frequent food safety problems.

The pig dung is soft in nature and has long stamina, which can be used to fertilize seedlings and strengthen seeds. However, if it is used on crops, it should be used after it is decomposed. The purpose and characteristics of the bio-organic fertilizer composter: the products produced by this machine are made from fresh chicken and pig manure, and do not contain any chemical components. However, the digestion ability of chicken and pig is poor, and only 25% of the nutrient components can be consumed, while the other 75% of the nutrient components in the feed are discharged with the manure, so that the dry products contain nitrogen, phosphorus, potassium, organic matter, amino acid, protein and other components. Chicken manure dryer has not only created economic benefits for enterprises, but also made great contributions to human engineering.

We should all know that the organic fertilizer production line is specialized in producing organic fertilizer. Because it is specialized in the treatment of livestock and poultry manure, it effectively reduces the pollution of livestock and poultry manure to the environment, thus achieving the goal. Moreover, the organic fertilizer produced by the organic fertilizer equipment can effectively regulate the soil, improve the quality and solve the problem of soil hardening. Through the organic fertilizer production line equipment, dung can be utilized as resources, which can not only reduce environmental pollution, but also improve the biological safety level of breeding enterprises, reduce the prevalence of livestock and poultry, and produce organic fertilizer, which can improve the quality and safety of agricultural products, generate clean energy, and achieve environmental protection. Let the rural economy embark on the fast track of “safety, environmental protection and green” development.

How to reduce equipment wear in the process of using roller granulator?

When producing the fertilizer into granulator,the fertilizer granulator mahine is the necessary equipment in the fertilizer manufacturing process. Specific fertilizer granulator machine price welcome to consult. Some fertilizer machine have some small parts need to be maintained in a certain time.The roller press granulator machine is a factor equipment in the granulator process,which it is usually to be used in npk fertilizer manufacturing process.How to reduce the wear of roller material in the process of using roller press granulator?

1. In the npk fertilizer production line of the granulation process,the roll surface will be gradually worn,so it is necessary to ensure that the material evenly enters the pelletizer along the roll length.
2. If the feed is not uniform,the roller surface will produce a ring groove,which will affect the normal operation of the granulator,and the product particle size is not uniform.
3. When feeding,the feeder should not only feed evenly and continuously,but also have the same length as the drum.
4. Sometimes there is a grinding wheel on the frame of the roller press granulator.When there are pits or grooves on the roller surface,the roll surface can be ground and repaired on the mahine or directly on the roll surface without removing the roll surface.This requires the granulator to be equipped with a hardfacing device.
5. The roller press granulator machine which it is to be used in fertilizer production line,with an automatic axial reciprocating motion device to make the roller surface wear evenly. The roller surface wear will seriously affect the production effeciency of the roller press granulator and the particle size of the finished products.The roller surface wear will increase the discharge port,so it is necessary to adjust the activities.When the roller surface wear is serious,it is necessary to stop the machine and replace the new roller surface.
We have also designed other series of fertilizer machines, which are suitable for different types of fertilizer machine production lines. For example, the organic fertilizer production line also uses different types of organic fertilizer granulator, such as rotary drum granulator, flat die pellet mill etc. These machines and the equipment equipped in the organic fertilizer production line should also be maintained within a certain period of time.

The organic fertilizer production line has achieved the green development of ecological agriculture

All kinds of biological fertilizers are developing rapidly, and the annual output of many fertilizer plants reaches hundreds of thousands of tons. These bio fertilizers are characterized by high scientific and technological content, obvious yield increasing effect and pollution-free, which can improve crop yield. The popularization and application of fertilizer production line is of positive significance for improving soil fertility, improving crop quality and promoting agricultural sustainable development.


Six types of raw materials for producing organic fertilizer
1. Husk bran: rice husk, rice husk powder, peanut husk powder, peanut rice flour, cereal bran, fungus bran, etc.;
2. Manure: chicken manure, pig manure, cow manure, sheep manure, horse manure and other animal manure;
3. Grains: lees, soy sauce, vinegar, furfural residue, xylose residue, enzyme residue, garlic residue, sugar residue, etc.;
4. Cakes: soybean cakes, soybean meal, sour oil, rapeseed cakes, etc.;
5. Straws: corn straw, straw, wheat straw, bean straw and other crop straws;
6. Others: domestic sludge, sugar sludge, sugar sludge, bagasse, etc.
Since the organic fertilizer granulator equipment entered the market, it has won the approval of agricultural personnel to produce and process organic fertilizer and improve the utilization rate of fertilizer. With the promotion of environmental protection, the organic fertilizer production line also has a great development space, which has become the main trend of the fertilizer industry in the future and has great potential.
Organic fertilizer processing equipment helps rural areas to make rational use of manure sludge from livestock and poultry breeding, making crop straw, weeds and rotten roots and leaves of vegetable greenhouses as raw materials that can create value. We have improved the equipment for environmental pollution in the farms, changed air and soil pollution, and increased agricultural production income. Fertilizer production line can also process different kinds of special fertilizer according to the specific needs of the market, which need to be further processed by rotary drum granulator, flat die pellet mill and organic fertilizer granulator. Organic fertilizer processing equipment shoulders the important task of future ecological agriculture development.

Vigorously promote green circular development of animal husbandry in rural areas

Vigorously promote green circular development of animal husbandry in rural areas

1、 Vigorously promote the resource utilization of livestock and poultry breeding wastes. Support eligible counties (cities, districts and banners) to promote the resource utilization of livestock and poultry manure, use organic fertilizer production lines to process fertilizer, and encourage the mechanized application of liquid manure. The farms (households) that return all the livestock and poultry manure to the farmland for harmless use shall be subject to registration management without applying for a pollution discharge license. We will improve the standards for the fertilizer utilization of livestock and poultry manure, and support farmers’ cooperatives and family farms to apply manure in crop production.

2、 Promote the circular development of agriculture and animal husbandry. We will strengthen the overall planning of agriculture and animal husbandry and make animal husbandry the focus of agricultural restructuring. Agricultural areas should promote the combination of planting and breeding, encourage the construction of agricultural and animal husbandry recycling livestock and poultry farms around large-scale planting bases, promote the return of manure to the field, and strengthen the feed utilization of agricultural and sideline products. In the ecotone of agriculture and animal husbandry, forage, straw and other resources should be comprehensively utilized to develop herbivorous and animal husbandry, strengthen the ecological restoration of degraded grassland, and restore and improve the productivity of grassland. Grassland pastoral areas should adhere to the principle of determining livestock by grass, make scientific and rational use of grassland, and encourage the development of family ecological pasture and ecological animal husbandry cooperatives.

Focusing on large animal husbandry counties and large-scale farms, and taking agricultural organic fertilizer and rural energy as the main utilization direction, we should improve the system, strengthen the implementation of responsibilities, improve the supporting policies, strictly enforce the law and supervision, strengthen scientific and technological support, strengthen the equipment guarantee, comprehensively promote the resource utilization of livestock and poultry breeding wastes, use organic fertilizer production lines to process fertilizer, and accelerate the construction of a new pattern of sustainable development that combines farming and animal husbandry, and agricultural and animal husbandry cycle, Provide strong support for building a moderately prosperous society in all respects.

We will focus on major fruit and vegetable tea counties and animal husbandry counties to implement the action of replacing chemical fertilizers with organic fertilizers. Increase investment in the resource utilization of livestock and poultry breeding waste, support large-scale farms, third-party treatment enterprises, and social service organizations to build manure and organic fertilizer production line facilities, and actively promote the use of organic fertilizer.There are three ways that you can make a profit from your animal manure. First of all, you can sell the manure directly. There are many businesses that are likely in your area that may have a shortage of manure that they can convert into compost for this purpose. Second, you can produce compost from the manure which can also be sold. Third, you can buy an entire compost fertilizer plant and produce fertilizer granule that you can sell. Although the initial investment can be high, it will be more than profitable once you are producing fertilizer on a continual basis.

Npk fertilizer production line focuses on combining two or more different types of nutrients. These can be technologically advanced systems that use many different ingredients to produce compound fertilizers. The mixing process is the most complex part of creating the fertilizer you will use. These usually include roller granulator, belt conveyor system, distributor, bucket elevator and packaging machine.

Different series of fertilizer equipment on the organic fertilizer production line play different roles

We all know about the organic fertilizer,npk fertilizer and so on a series fertilizer which they are to be used in the market.The bio organic fertilizer is also to be designed and used to finish the production process.In the fertilizer manufacturing process,how to produce and use the bio organic fertilizer? The organic fertilizer production line is to be designed and used to produce the organic fertilizer,the bio organic fertilizer production line is also to be designed.

What is the bio organic fertilizer?Biological fertilizer,that is,microbial fertilizer,referred to as bacterial fertilizer,it also known as microbial inoculant.It is a kind of special microorganisms produce which contains a lot of beneficial microorganisms and can fix the nitrogen in the air,activate the nutrients in the soil,improve the nutritional environment of plants,or produce active sunstances and stimulate the growth of plants in the life activities of microorganisms.Biological fertilizer is as important as chemical fertilizer and organic fertilizer in agricultural production.
In the bio organic fertilizer production line,it is to be equipped with different type and series fertilizer equipment to finish the production process,and these machine play the different role in the fertilizer manufacturing process.In the biofertilizer production line,it is to be equipped with the fermentation compost turner machine to ferment the raw materials for sometime,and then it is to be equipped with the fertilizer mixer machine,fertilizer crusher machine of the relative type to deal with the raw materials.When producing the fertilizer, the organic fertilizer granulator machine is to be designed and equipped in the line to make bio organic fertilizer.In the biofertilizer production line,we can use the flat die granulator machine to make bio organic fertilizer granulator,and the rotary drum granulator machine also can be used in the line to finish the granulation process.
The function of biological fertilizer,which it is to be produced in the biofertilizer project:
1. Improve soil fertility. This is the main function of biological fertilizer,for example, all kinds of self generated,combined or symbiotic nitrogen fixing biological fertilizer can fix the nitrogen in the air and increase the content in the soil; a variety of microorganisms that decomposes phosphorus and potassium minerals,such as silicate bacteria,can decompose potassium feldsper, mica and phosphate rock in the soil, so as to make the insoluble phosphorus and potassium effective.
2. Manufacture and assist crops to absorb nutrition. Some bacterial fertilizers can not only increase the effective nutrients of soil, but also produce a variety of hormones and vitamins, so as to promote the growth of crops.
3. Enhance the resistance of plants.After inoculating some strains of biological fertilizer,they become the dominant bacteria in the rhizosphere of crops due to their large-scale propagation in the roots of crops.They can secrete antibiotics against fungi and bacteria, so as to inhibit the growth of hyperactivity bacteria. Rotary drum granulator provided by us greatly improves the fertilizer action time.

How to process organic fertilizer in manure organic fertilizer production line

The equipment composition of manure organic fertilizer production line (chicken manure organic fertilizer production line, pig manure organic fertilizer production line, cow manure organic fertilizer production line, sheep manure organic fertilizer production line): compost turner, grinder, mixer, screening machine, conveyor, organic fertilizer granulator, dryer, packaging machine.

If livestock manure is not treated in time, it will cause serious pollution to surface water, groundwater, soil and air. What’s more, for the convenience of transportation, the owners of small-scale farms simply piled up beef manure beside the road, without adopting scientific storage methods. Due to neglect of management, wind and rain, feces flow everywhere. This situation is not conducive to animal epidemic prevention requirements, but also will have a certain impact on people’s living environment. The harmless treatment of feces is to use the organic fertilizer production line to scientifically kill or remove pathogenic microorganisms and parasitic eggs in feces, and at the same time, it can preserve the fertilizer efficiency of feces, and the treated feces can meet the requirements of harmless health standards. At the same time, compost is further processed into high-efficiency fertilizer by rotary drum granulator and other equipment.
How does animal manure turn into organic fertilizer? The steps of manure treatment in fertilizer production line are as follows:
1. Add 1 ton of organic materials (about 2.5-3 tons of fresh manure) into 1kg of fertilizer starter, and mix and ferment it.
2. It is necessary to use a turner machine to stir and stack, otherwise the material will produce odor due to lack of oxygen, which will affect the effect.
3. The moisture content of the fermented materials should be controlled at 60-65%. The criterion is to hold a handful of the materials, see the watermark but not drip, and it is appropriate to disperse after landing. Fermentation is slow if there is less water, and if there is more water, the aeration is poor, and it can also cause “spoilage bacteria” to work and produce odor.
4. It is better for the start-up temperature to be above 15 degrees, and the temperature rise of fermentation should be controlled below 70-75 degrees.
5. The feces are generally fermented in 7-10 days.
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