Author: organic fertilizer production line

Fertilizer produced using a disc granulator has the following benefits:

Good uniformity:

Due to the working principle of the disc granulator, the fertilizer particles produced have good uniformity, which helps crops absorb nutrients more evenly.

High strength and wear resistance:

The fertilizer particles produced by the disc granulator have high mechanical strength and can resist crushing during transportation and use, reducing the generation of dust.

Strong adaptability:

The disc granulator can process various types of raw materials, including wet and dry materials, as well as raw materials of different particle sizes, with strong adaptability.

High production efficiency:

The production efficiency of the disc granulator is relatively high, and it can produce a large amount of fertilizer particles in a short period of time.

Energy conservation and environmental protection:

The disc granulator has low energy consumption during the production process and can further reduce energy consumption through methods such as recovering heat energy.

At the same time, the dust and exhaust emissions during the production process are relatively low, and the impact on the environment is minimal.

Easy to automate control:

The disc granulator can be equipped with advanced control systems to achieve automated production, reduce manual operations, and improve production efficiency and product quality.

High flexibility:

By adjusting the parameters of the disc granulator, such as speed and feeding speed, it is easy to adjust the particle size and density of the product to meet the needs of different users.

Low maintenance cost:

The structure of the disc granulator is relatively simple, easy to maintain and clean, and reduces long-term operating costs.

Improving fertilizer quality:

By precisely controlling the production process, high-quality fertilizers that meet specific standards can be produced to meet market demand.

Promote resource recycling:

The disc granulator can convert agricultural waste, industrial by-products, etc. into valuable fertilizer resources, which helps to achieve resource recycling.

In summary, fertilizers produced using disc granulators have multiple advantages, meeting the modern agricultural demand for efficient, environmentally friendly, and sustainable fertilizers while improving production efficiency and product quality.

After the production and processing of organic fertilizer, the storage of fertilizer should be considered. How to make the fertilizer effect non-volatile, the most important process to consider is actually one part of the organic fertilizer manufacturing process, which is the drying of organic fertilizer. After the organic fertilizer dryer machine drying, the moisture in the organic fertilizer granules is evaporated, and the dried particles can be stored in the warehouse for a long time.

The function of organic fertilizer dryer is not only here, but also the granulation results of inspection equipment. The fertilizer particles processed by the rotary drum granulator enter the drying procedure, and the particles are full and round after drying, but they will not be cracked and broken. If the dried fertilizer granules have too many cracks, the proportion of fertilizer should be adjusted in the previous fermentation and granulation.

Rotary drum dryer plays an important role in fertilizer production process. It consists of cylinder, gear, pinion, stop roller, drag roller, front roller ring, rear roller ring, discharge part, lifting plate, reducer, motor, and hot air. It is composed of parts such as channel, feed chute and furnace body. The NPK fertilizer manufacturing process can be equipped with multiple hot air stoves when the production volume is large, which is simple and easy to operate, and the production effect is also very good.Adding cooling system can greatly improve the production effect of fertilizer. Tianci fertilizer equipment company, we produce and sell products: chicken manure dryer, rotary dryer, cow manure dryer, pig manure dryer, organic fertilizer dryer, NPK compound fertilizer dryer. According to the needs of the fertilizer production line, the production process can be adjusted and the dryer size can be customized.

Pig farms are large in scale and produce more pig manure every day. The handling of pig manure is also a headache. The odor of pig manure pollutes the air, and the breeding of mosquitoes and flies causes problems to the environment, humans and animals. Through aerobic fermentation, the organic fertilizer production line can solve this problem by turning pig manure into organic fertilizer. The fermentation compost turning machine is the core equipment of aerobic fermentation. So what is the fermentation process of pig manure?

Preparation of fermentation materials

Pig manure, auxiliary materials (rice bran, broken straw, mushroom residue, etc.) and fermentation agent were mixed in a certain proportion. This step can adjust C / N ratio (C / N is about 25%) and water content (water content is 50% – 60%).
Fermentation process control

Put the mixed raw materials into the fermentation tank. In the process of fermentation, it is necessary to regularly turn over the raw materials through the pig manure fermentation organic manure tipper. The oxygen content of the materials can be increased through the compost turner, so as to speed up the fermentation process.

Fermentation compost turning machine can achieve the following effects:

1. Through the organic fertilizer turning machine, the air permeability of the material can be improved and the oxygen content of the material can be increased.

2. The compost turning machine is equipped with turning and throwing teeth, which can further crush the material during the turning and throwing process.

3. Each time the pig manure is thrown, the material can be moved back 4-5 meters, and new material can be put into the empty space to make the fermentation continue.Finished fermentation

The entire fermentation process takes 8-15 days, and the temperature of the fully fermented and decomposed materials begins to drop to room temperature without any peculiar smell. It has a dark brown appearance and can be safely applied to farmland. We provide a complete set of organic fertilizer equipment, NPK fertilizer manufacturing process, fertilizer production machinery. The organic fertilizer production line can further process the decomposed compost.

Poultry manure organic fertilizer production line uses straw and pig manure as raw materials to produce organic fertilizer through harmless treatment of pollutants by equipment. The products of the project mainly use chicken, duck, goose, pig and other excrement and crop straw as the main raw materials, use the natural fermentation of microbial flora and organic matter, add a variety of pollution-free additives such as nitrogen releasing agent, organic activator, etc., and make high-efficiency organic ecological fertilizer after scientific treatment of organic fertilizer manufacturing process.

According to the rich wastes of farm breeding and crop straw, straw and pig manure are used as raw materials to convert into organic fertilizer. The compost turning machine is used in the fermentation stage to ensure the smooth progress of oxygen consumption fermentation of raw materials. On site production and digestion not only solve the problem of straw outlet and fecal pollution, but also produce benefits, which can be regarded as an efficient and environmentally friendly ecological development mode.

Regardless of the country, similar regions can also learn from the organic fertilizer production line straw fertilization model to find a way for the comprehensive utilization of straw and farm manure. I believe everyone will understand the development trend of organic fertilizer manufacturing process after reading the above content.

To improve the production efficiency of the disc granulator, it can be achieved by adjusting the speed, but at the same time, the particle quality and stable operation of the machine need to be considered. Here are some specific steps and suggestions:

Raw material analysis:

Firstly, analyze the physical properties of the raw materials, such as moisture content, particle size distribution, and adhesion. These factors will directly affect the appropriate speed range.

Starting point:

Starting from the recommended standard speed of the equipment, this is usually a balance point that can ensure basic granulation effect while avoiding excessive pressure on the equipment.

Incremental adjustment:

Gradually increase the speed, and the adjustment range should not be too large each time to avoid sudden changes causing damage to the equipment. Observe changes in particle size and shape, as well as improvements in production efficiency.

Efficiency monitoring:

Record the production efficiency after each adjustment, including the output and particle quality per unit time. Find the optimal balance between yield and quality.

Quality Control:

If a decrease in particle quality is observed (such as particles being too large or broken), the rotational speed should be appropriately reduced. Maintaining particle quality is a prerequisite for improving production efficiency.

Equipment capability:

Ensure that the adjustment of speed does not exceed the design limit of the equipment to avoid overloading or malfunction.

Overall consideration:

The adjustment of the rotational speed of the disc granulator should not only consider production efficiency, but also take into account energy consumption, equipment wear and maintenance costs.

Experimental optimization:

In the actual production process, small-scale experiments can be conducted to continuously adjust and test to find the most suitable speed for the current raw materials and production conditions.

Record and feedback:

Record in detail the results of each adjustment, including speed, yield, particle quality, and other data. Through these data feedbacks, continuously optimize the production process.

technical support:

If necessary, you can consult the technical support of the equipment manufacturer for more professional advice.

Through the above steps, the optimal speed setting for improving the production efficiency of the disc granulator can be found while ensuring the quality of the particles. Remember, the raw materials for each production batch may vary, so adjustments may need to be made based on the actual situation.

Processing pig manure organic fertilizer is a good project. It can not only protect the environment, but also recycle and reuse resources, which can generate income for farmers. Tianci factory has been operating organic fertilizer manufacturing process and equipment for many years, and the production equipment is very complete. It has application cases in India, Egypt, Malaysia, Pakistan, Ukraine, Turkey, Spain, Vietnam, Kenya, Algeria, Russia and other countries and regions. Let’s take you to understand the configuration differences of different processes of organic fertilizer production equipment.

(1) Equipment required for small pig manure granular fertilizer production line: in addition to the basic equipment required in powder fertilizer, it is also necessary to add organic fertilizer granulator, organic fertilizer dryer, organic fertilizer cooler, coating machine, packaging machine, etc. Such a set of equipment, depending on what kind of granulation system, but its price is not high, more affordable.

(2) Equipment required for medium and large-scale organic fertilizer and NPK fertilizer manufacturing process: mostly used for professional fertilizer manufacturers. It is characterized by large output, the degree of automation compared with small-sized, and the overall performance of the equipment is also improved. Price of complete set of medium-sized organic fertilizer equipment: 40000-100000 US dollars. The price of the whole set of large-scale organic fertilizer equipment is higher than that of simple fertilizer production line, but the single cost of fertilizer production is reduced.

(3) Small scale pig manure powder fertilizer production line needs equipment: small investment. Common small organic fertilizer equipment: high humidity material crusher, drum screening machine, 3 m, 4 m fermentation compost turning machine, small belt conveyor, packaging machine equipment. Such a set of equipment is suitable for many small farms.

Pig farms, cattle farms, sheep farms, chicken farms need a complete set of organic fertilizer equipment specifications are similar, the specific fertilizer production line depends on the output size and process requirements.

Huaqiang organic fertilizer equipment factory focuses on the production of fertilizer machines, suitable for manufacturing of NPK fertilizer and organic fertilizer production and processing. For different types of organic fertilizer, many people are not clear, here help you to analyze the characteristics of organic fertilizer and organic fertilizer use notes.

Manure composting

Livestock manure should be applied after fermentation and decomposition, and should be selectively applied according to soil conditions. The treatment method is relatively simple. It is only used after being decomposed. There is no deep processing of NPK fertilizer granulator and a series of fertilizer equipment, so the fertilizer efficiency is limited.

Barnyard manure

To be decomposed, the manure contains cellulose and lignin which are difficult to decompose, and the carbon and nitrogen are relatively large, while most of the nitrogen is in organic state. If the manure is not decomposed, it will compete with crops for fertilizer due to the absorption of soil nutrients and water by microorganisms during decomposition.

Cake fertilizer

Use after decomposing. Direct application of cake fertilizer should be fully crushed and then applied in a furrow, and slightly away from the root system to avoid heat burn during fermentation.

Green manure

Pay attention to the characteristics of green manure varieties, sowing time, and pressing period. Another point is that green manure needs to be fertilized properly to achieve the effect of small fertilizer and large fertilizer.
Commercial organic fertilizer

It is not allowed to use inferior organic fertilizers that use municipal waste and sludge as raw materials, or heavy metals that exceed the standard, and that have not been treated with high temperature or harmlessness. Commercial organic fertilizer is a high-quality fertilizer product that is fermented with poultry manure and crop straw as the main raw materials and processed by the organic fertilizer manufacturing process.

When applying organic fertilizers, pay attention to the use of inorganic fertilizers, biological bacterial fertilizers, etc. to meet the nutritional needs of crops. In severe soil problems and critical crop growth periods, biostimulants (root application type) can be used in conjunction to strengthen the root system and improve the soil structure to enhance crop nutrition.

The process of using a disc granulator to process feces into fertilizer typically involves the following key steps:

1. Raw material preparation:

Collect animal manure, such as cow manure, pig manure, chicken manure, etc., and conduct preliminary screening and crushing to remove large debris and impurities.

2. Raw material pretreatment:

Proper pretreatment of feces, such as composting or adding microbial agents, can accelerate the decomposition and stabilization of organic matter.

Adjust the moisture content as needed to achieve a suitable humidity level, generally between 50% and 60%, to facilitate the granulation process.

3. Ingredient mixing:

Mix the pre treated feces with necessary additives (such as adhesives, pH adjusting substances, etc.) to improve granulation performance and the quality of the final product.

4. Processing of disc granulator:

Send the mixed raw materials into the disc granulator. Under the action of a rotating disk, the raw material is thrown into the air and falls freely, forming wet particles with a certain size and density through the action of gravity and centrifugal force.

Adjust the rotation speed and feeding rate of the disc to control the size and yield of particles.

5. Drying and cooling:

The wet particles after granulation by a disc granulator need to undergo a drying process to reduce moisture content, usually using a dryer for drying.

The dried particles are further cooled to prevent storage and use from being affected by excessive temperature.

6. Screening and Grading:

By using vibrating screens or other screening equipment, the dried particles are screened to separate qualified products and oversized or undersized particles.

Classify and package products according to market demand.

7. Quality inspection:

Conduct quality testing on the produced fertilizers, including indicators such as nutrient content, moisture content, particle size, etc., to ensure that the products comply with relevant standards and regulations.

8. Storage and transportation:

Qualified fertilizer products are stored in dry and ventilated warehouses, waiting for sale or transportation.

Through the above process, feces are processed by a disc granulator and converted into organic fertilizers that can be used in agriculture. This not only realizes the resource utilization of waste, but also reduces environmental pollution.

 Dry granulation is a low-cost fertilizer processing technology instead of wet granulation. In the manufacturing of NPK fertilizer, the dry powder particles are directly rolled to another, resulting in densification. This method is used in environments where the granulation needs to be controlled by moisture and temperature, so not only NPK fertilizer can be produced, but also many materials can be granulated in this way.

Dry granulation is a powder coalescence method used in pharmaceutical industry and chemical fertilizer process to improve the fluidity of powder by increasing particle size. This operation is done using a roller granulator, which can be configured in different configurations and equipment designs. We also provide NPK fertilizer granulator equipment.

The roller granulator provides a powerful dry manufacturing process to produce particles with excellent fluidity. We found that the fertilizer prepared by this method showed better content uniformity, compactness and low brittleness. The use of this method helps to reduce the physical and chemical limitations used to overcome the material.
The prospects of the organic fertilizer industry are very promising, especially in recent years, with the increasing attention paid to food safety issues, more and more people have higher expectations for organic food, ecological agriculture, sustainable agriculture, green ecological aquaculture, and other aspects. We all hope to enjoy delicious food without worrying about hormone issues or the discomfort caused by excessive use of fertilizers and pesticides. A good prospect will naturally lead to good sales. As people gradually recognize organic fertilizers, the market demand will increase. It is wise for manufacturers to enter this industry as soon as possible and seize the market high ground.

 In the material conveying process of NPK fertilizer manufacturing process, the belt conveyor plays a transitional role, which is also an important auxiliary equipment in the organic fertilizer production line. How to choose belt conveyor correctly? The following two practical skills are given to you by the large fertilizer equipment manufacturer:

Firstly, the belt speed of belt conveyor should be selected correctly. For a longer horizontal conveyor, a higher belt speed should be selected; the greater the conveyor inclination angle and the shorter the conveying distance, the lower the belt speed should be.

Second, it is necessary to clarify factors such as the industry targeted by the belt conveyor, the material of the conveyor belt, and the technical parameters of the bandwidth. According to the characteristics of the particles processed by the rotary drum granulator, select the appropriate conveyor belt. For example, the rubber belt is suitable for working environment temperature between -15～40°C, and the material temperature does not exceed 50°C; plastic belt has the advantages of oil, acid, alkali resistance, etc., but it has poor climate adaptability and is easy to slip and age.