Category: Fertilizer granulator machine

The new type of organic fertilizer two in one granulator is a molding machine that can manufacture materials into specific shapes. The combination of this granulation method results in higher ball forming rate, more beautiful particles, and energy saving. This machine is one of the key equipment in the compound fertilizer industry, suitable for cold and hot granulation, as well as large-scale production of high, medium and low concentration compound fertilizers.

The new organic fertilizer two in one granulator has specificity for the granulation of livestock and poultry manure, composting fertilizers, green manure, sea manure, cake manure, peat, soil and miscellaneous fertilizers, three wastes, microorganisms, urban household waste, and organic fermented fertilizers. This machine is particularly suitable for granulating lightweight fine powder materials. The finer the basic particles of fine powder materials, the higher the sphericity of the particles, and the better the ball forming quality. Typical application materials: chicken manure, pig manure, cow manure, charcoal, clay, kaolin, etc.

Advantages of the new organic fertilizer two in one granulator:

1. Concentrated particle size distribution, easy to control: Compared with natural agglomeration granulation devices such as rotary disc granulators and drum granulators, the particle size distribution is concentrated.

2. High organic content: The produced particles are spherical. The organic content can reach up to 100%, achieving pure organic granulation.

3. High efficiency: High efficiency, easier to meet the requirements of large-scale production.

4. Granulation without edges and corners, extremely low pulverization rate: spherical particles have no sharp angles after granulation, so the pulverization rate is extremely low.

The working principle of the new organic fertilizer two in one granulator is to use the high-speed rotating mechanical stirring force and the resulting aerodynamic force to continuously mix, granulate, spheroidize, and compact fine powder materials in the machine, thus achieving the purpose of granulation. The particle shape is spherical, with a sphericity of ≥ 0.7, a particle size generally between 0.3 and 3 millimeters, and a particle formation rate of ≥ 80%. The size of the particle diameter can be adjusted appropriately by the material mixing amount and the spindle speed. Generally, the lower the mixing amount, the higher the rotation speed, and the smaller the particle, and vice versa.

Pigs are full of treasures, and even pig manure is an excellent fertilizer for agriculture. Raising pigs to make money, pig manure to fertilize the fields. A virtuous ecological agricultural cycle is characterized by the abundance of grains, pigs, feces, and grains. Pig manure has a finer texture and contains more organic matter and nitrogen, phosphorus, and potassium nutrients. It decomposes slowly and is suitable for use as a base fertilizer. One pig’s manure can increase grain production by 200 to 300 kilograms.

The pig manure Organic fertilizer granulator adopts a new technology of positive pressure jet negative pressure air induction, which continuously and evenly sprays the dry hot air to the Accumulation zone of granular fertilizer. The calorific value is fully exchanged. The human manure Organic fertilizer granulator is energy-saving and efficient. The exchanged water vapor, under the combined action of positive pressure hot air flow and negative pressure induced air flow, continuously accumulates moisture in the upper half of the dryer and is quickly drained. In the traditional drying process, granular fertilizers always exchange calorific value with hot air containing a large amount of water, resulting in a significant reduction in drying efficiency. Especially for drying Organic fertilizer, two-stage drying is often used, resulting in high operating costs. This machine has the characteristics of advanced technology, unique structure, high drying efficiency, large production capacity, low production cost, and reliable operation. Equipped with a cold and hot air conditioning supply system, it can control the drying temperature to ensure the activity of functional bacteria in biological fertilizers.

The purchasing skills and experience of Organic fertilizer granulator are as follows:

1. Firstly, the output of Organic fertilizer granulator equipment shall be inspected, and the ability of Organic fertilizer granulator manufacturers to independently produce this model shall be inspected.

2. Be familiar with the model and size of Organic fertilizer granulator. The output is directly related to the size of the equipment, and the larger the equipment model, the higher the output.

3. It depends on the production and processing equipment, as outdated equipment accuracy can affect the normal production and product quality of the equipment.

4. When visiting the Organic fertilizer granulator equipment manufacturer, we should not only see the completion of the granulator, but also see the materials, dimensions, size, bearings, etc. used for parts.

5. Compare manufacturers to see their industry processing experience. It also depends on whether it is a manufacturer and not to be fooled by some unscrupulous vendors, becoming “middlemen” with high prices and low quality.

6. According to the after-sales service of Organic fertilizer granulator equipment manufacturers, Organic fertilizer processing is a one-time production and long-term processing process, and after-sales service is very important.

The production process of organic fertilizer equipment is mainly that the previously fermented organic fertilizer raw materials are crushed, screened, and then measured, batched and mixed (or further dried to produce powdered organic fertilizer) with binder and other ingredients according to the ratio requirements in the automatic batching mixing system. The fully mixed material is fed into the granulator evenly and continuously by the belt conveyor.

Common organic fertilizer granulation processes are: drum granulator, disc granulator, and organic fertilizer granulation mainly uses roll press granulator, drum granulator, disc granulator, etc

The roll press granulator will extrude the powder forming, crushing, finished product screening and other processes into one, compact structure, convenient operation. The powder from the hopper is continuously and evenly added to the top of the two rolls. Under the action of continuous rotation of the extrusion roll, the powder is bitten into the two rolls and extruded into the board, and then falls off under the centrifugal action and the board’s own gravity. The shaping wheel with teeth and claws is separated into particles and then enters the dividing screen. The powder under the screen is sent back to the material, the grain on the screen is rolled by the roller, the acute Angle of the particle is ground, and the discharge port on the screen bucket is discharged into the packaging.

Roller extrusion granulator has the following advantages : 1. Cycle operation, continuous production and high output of finished products; 2. The material is forcibly compressed and formed by mechanical pressure without any additives, thus ensuring the purity of the product. 3. Particle strength can be adjusted, and finished product strength can be controlled by adjusting the pressure of the roller; 4.Extrusion granulator is suitable for a variety of raw materials , particle strength can be adjusted according to different materials. 5. Compact structure, easy maintenance, simple operation, short process, low energy consumption, high efficiency, low failure rate.

Common wet organic fertilizer granulating machine includes:drum granulating machine, disc granulating machine, new organic fertilizer granulating machine, new two-in-one organic fertilizer granulating machine, flat mold granulating machine, ring mold granulating machine, all kinds of granulating machines have their own production characteristics, granulating machine price.

Step 1 Prepare

You need to ferment, crush, and mix the organic material before granulating. Inorganic materials need only be ground and mixed into powder. Huaqiang Heavy Industry provides you with quality composters, fertilizer breakers and fertilizer mixers to complete the work.

2. Wetting process

Add just the right amount of adhesive to help with clumping, a process you can also call wetting. You can spray the adhesive solution into the machine or add the liquid in foam form. The type of adhesive solution varies from material to material. There are two kinds of solvents, water or organic. An aqueous solution is cheap and safe, but takes longer to dry. Organic solvent volatile, suitable for moisture sensitive materials. But they are more expensive and bad for the environment. Wet granulators use steam and steam wetting materials, which are inexpensive and environmentally friendly.

3. Granulation

After the raw material becomes wet and some chemical reactions occur, the powder begins to roll with the organic fertilizer pelletizer. Under the combined action of centrifugal force and interparticle compaction, the material gradually forms the particles we want.

4. Drying process

There is still a lot of water in the granulated product. You need to dry them to make them easy to carry or store. At this time, a rotary drum dryer is needed to quickly complete the work. It will dry the particles evenly.

5. Cooling process

Long exposure time of fertilizer particles under high temperature drying is unfavorable. So you need a drum cooler to preserve nutrients and active substances in the particles. Our coolers can do the job quickly and reliably.

The complete set of Organic fertilizer equipment for chicken, duck, goose, cattle, sheep, pig manure is suitable for animal manure, Industrial waste, sludge, biogas residue, crop waste, etc., and the moisture content of raw materials ranges from 60% to 40%. After biological fermentation, ingredients, and stirring, the raw materials are transported by belt to the crusher for crushing, and then transported by belt conveyor to the granulator. The columnar particles (with a diameter of 5-8mm and a length of 5-10mm) produced by the granulator are directly fed into the drying, cooling, screening machine and bagged. After drying, the moisture content of the granular fertilizer can be controlled between 29% and 16%.

How to check and maintain the Organic fertilizer granulator?

1. Check whether each part of the Organic fertilizer granulator works normally, check the wear degree of easily worn parts, and pay attention to replacing worn parts at any time.

2. The newly installed tyre must be checked frequently because it is easy to loosen, which will have the greatest impact on the granulation opportunity of Organic fertilizer.

3. Bearing: it is the load bearing center of the whole Organic fertilizer granulator, so it is very important to maintain the bearing. Its quality directly determines the service life and operation rate of the machine. Therefore, the injected lubricating oil must be clean and the seal must be good.

4. If the oil temperature of the bearing of Organic fertilizer granulator rises, stop the machine immediately to check the cause and eliminate it.

5. Dust and other impurities shall be removed to avoid serious accidents due to the movable bearing can not move on the underframe when the Organic fertilizer granulator encounters unbreakable materials.

6. Use standardized tools and strictly adhere to mechanical maintenance requirements. Standardized tools can reduce damage to all parts of the Organic fertilizer granulator and enable them to be loaded and unloaded in place.

7. Use the specified oil. The lubricating grease and cooling grease used by Organic fertilizer granulators are different due to different types of machinery and different requirements of each part. The lubricating grease and cooling grease specified by the manufacturer of Organic fertilizer granulators must be followed to ensure the good performance of Organic fertilizer granulators.

8. Timely maintenance and repair, and operate without any problems. The reasonable overhaul and timely maintenance of Organic fertilizer granulation equipment is the guarantee for Organic fertilizer granulator to achieve high yield and efficiency.

9. When replacing Organic fertilizer raw materials, production tests must be carried out to ensure that the Organic fertilizer granulator plays its best role.

10. Reasonable raw material composition, fineness, water content, and reliable finished products are the basis of Organic fertilizer granulator.

Organic fertilizer production equipment granulators are divided into ring mold Organic fertilizer granulators, flat mold Organic fertilizer granulators, roller Organic fertilizer granulators, disk Organic fertilizer granulators, drum Organic fertilizer granulators and other types. The use of Organic fertilizer granulator requires frequent maintenance in order to operate more stably. At present, the spherical granule Organic fertilizer equipment used more often are disc granulator, drum granulator, horizontal centrifugal high-efficiency Organic fertilizer granulator, etc. The maintenance points of these Organic fertilizer granulators are as follows:

Organic fertilizer production equipment Maintenance methods of various Organic fertilizer granulators:

1. Do a good job in insulation work. The climate and environment make the transmission parts of Organic fertilizer granulator start slowly or fail to start due to freezing, which requires that the workplace of Organic fertilizer granulator or the Organic fertilizer granulator itself must have certain thermal insulation measures. And the raw materials used by the Organic fertilizer granulator shall also be subject to anti freezing treatment. The water content of Organic fertilizer raw materials is too high, and antifreeze treatment is also critical for the winter use of Organic fertilizer granulator.

2. Use specialized lubricating oil. Low temperature and frequent use of techniques may cause the lubricating oil to encounter freezing and retention, which will affect the lubricating oil supply of the Organic fertilizer granulator. Timely adding lubricating oil to this popular Organic fertilizer granulator can maintain a better use effect.

3. Reasonable maintenance. After each work, the Organic fertilizer granulator must be inspected and maintained, mainly focusing on the drive part, lubrication part, residual material cleaning and other parts. Overhaul and maintenance are the basis for the use of Organic fertilizer granulator in winter. In addition, the faulty parts of the Organic fertilizer granulator should be replaced in time to avoid the operation of the Organic fertilizer granulator with faults, reduce the production and use costs caused by the machine faults, and reasonable maintenance should also be completed regularly to ensure the maintenance and attention of each part in order to make the Organic fertilizer granulator produce better results.

At present in the fertilizer industry, chicken manure organic fertilizer is more and more popular, the amount is also more and more large. After microbial fermentation, chicken manure odor free, disinfection and detoxification links, harmful bacteria and harmful substances in chicken manure can also be effectively removed, the effect of farmers applying organic manure is much better than using chicken manure or chemical fertilizer alone.

Chicken manure organic fertilizer granulator is the production of organic fertilizer special machinery. It has become more and more popular in recent years. The market feedback of organic fertilizer granulator is very good. Organic fertilizer granulator manufacturers are also developing in the competition. Why organic fertilizer granulators become the main force of organic fertilizer equipment?

Now people’s living standards continue to improve, organic fertilizer production equipment and technology is also developing, people’s preference for high-quality pollution-free agricultural products and green products is more and more high, the planting requirements of green pollution-free agricultural products are very harsh, not we choose organic fertilizer to grow or green pollution-free agricultural products, but need scientific fertilizer. The scientific fertilizer mentioned here is a mixture of organic and inorganic fertilizers to achieve the best application results, which can be achieved through a single fertilization produced by the organic fertilizer pelletizer.

In terms of ecological and environmental benefits: increasing the amount of organic fertilizer can effectively solve the pollution of organic waste to the environment in livestock and poultry industries, reduce the nitrate content of fertilizer to groundwater, reduce surface water eutrophication caused by non-point source pollution, which is conducive to improving the safety and quality of agricultural products, preventing and controlling input pollution, and the ecological and environmental benefits are extremely significant.

Do chicken manure organic manure must have workshop and warehouse, need to ferment organic materials and heating drying granulation machinery. Because fertilizer is a seasonal product, it needs a large amount of stock, a large production scale, the production of raw materials need more, and a certain amount of storage to ensure the continuity of production, the storage amount is dozens of times that of the previous production of micro-ecological preparations, enterprises must establish or rent large warehouses. The production scale becomes larger, to improve the quality, the manufacturer must add chicken manure organic fertilizer production equipment, organic fertilizer production equipment horizontal mixer can make microorganisms can be evenly mixed in chicken manure and other raw materials, the use of organic fertilizer turning machine after full fermentation, the use of chicken manure dryer to remove the water in the fermentation products, and the selection of disk granulation mechanism grain after fertilizer packaging scale.

Organic fertilizer granulation equipment: the granulation of mixed fertilizer is an important process of granulation process, it is not only related to the internal and external quality of the product, but also related to the size and cost of production, and the granulation production process in addition to the material and chemical properties of the material itself, but also closely related to the form and mechanical properties of granulation equipment. The main types of Npk fertilizer granulating equipment are disc granulator, drum granulator, biaxial granulator, extrusion granulator and spray granulator and so on.

Matters needing attention when operating disk granulator:

1. Water quantity: control of water content in operation of disc granulator of organic fertilizer equipment. When the disc granulator is running, the skew disk granulator is used. The granulation process requires a high water content, and poor water control can lead to a decrease in granulation speed.

2. Materials: Pay attention to the quality of various materials to ensure that sundry, large and large particles are not mixed into the feed. In addition, they should also pay attention to the temperature of the equipment feed, because if the temperature of the die head is too high, the material can easily break and stick to the die head after starting.

3. Disk inclination: pay attention to the change of disk granulator inclination when operating. The disk granulator has a certain dip Angle. If the inclination changes due to accidents, it will also affect the granulation rate of organic fertilizer particles, and also affect the service life.

4. Body temperature: The operator should also pay attention to the temperature change of the body at any time. During the normal operation of the granulator, the operator should maintain a stable machine temperature, do not let the temperature rise and fall.

5. Speed: When using the disk granulator, in order to ensure that the particles produced are uniform, smooth and complete, attention should be paid to ensure that the feed is uniform and sufficient. The feed speed and feed speed of the equipment should be properly matched to avoid the decline of particle quality and output.

Chicken manure organic fertilizer granulator is the production of organic fertilizer special machinery. It has become more and more popular in recent years. The market feedback of organic fertilizer granulator is very good. Organic fertilizer granulator manufacturers are also developing in the competition. Why organic fertilizer granulator become the main force of organic fertilizer equipment?Increasing the amount of organic fertilizer can effectively solve the pollution of organic waste to the environment in livestock and poultry industries, reduce the nitrate content of fertilizer to groundwater, reduce the surface water eutrophication caused by non-point source pollution, which is conducive to improving the safety and quality of agricultural products, preventing and controlling input pollution, and the ecological and environmental benefits are extremely significant. Organic fertilizer meets the principle requirements of safe and pollution-free green agricultural products production. It is a kind of fertilizer with a very promising future

With the increasing market demand for chicken manure, The production scale of the manufacturer becomes larger, to improve the quality, the manufacturer must add chicken manure organic fertilizer production equipment, organic fertilizer production equipment horizontal mixer can make microorganisms can be evenly mixed in chicken manure and other raw materials, the use of organic fertilizer turning machine after full fermentation, need to use chicken manure dryer to remove the water in the fermentation products, and choose organic fertilizer granulation mechanism grain after fertilizer packaging scale, Save more labor costs, high production efficiency.For the organic fertilizer equipment industry, the increasingly fierce competition in the market economy is an opportunity. Zhengzhou Huaqiang as fertilizer equipment manufacturers, whether the quality of equipment or the quality of technology, to the after-sales service in the industry is relatively good, of course, there are beautiful fertilizer granulator prices. We seriously and responsibly manufacture new equipment, responsible for their own products, responsible for the safety of users, start from the details, carefully create excellent products in the industry.

Agitator granulator is widely used for granulation of Organic fertilizer. Due to its high granulation rate, stable operation, sturdy and durable equipment, and long service life, it has been chosen as an ideal product by a large number of users. The varieties of internal rotating toothed granulators developed and produced by our unit include Φ 400 Φ 600 Φ 800 Φ 1000, four specifications, and other specifications of stirring tooth granulators can also be developed and produced according to user requirements. The shell of the granulator is made of thickened seamless steel pipes, which are sturdy and durable, and will never deform. Combined with a stable base design, it operates more smoothly.

Is Organic fertilizer agitating tooth granulator easy to use? What are the outstanding advantages?

1. The Organic fertilizer agitator granulator processes the organic raw materials after fermentation, which breaks through the big return of the disc granulator and is difficult to dry.

2. Before granulation, the raw materials after fermentation are crushed, and spherical particles can be processed by directly mixing ingredients with a mixer into the wet granulation machine. The particles produced by the Organic fertilizer agitator granulator are spherical, with high organic content, which greatly saves energy and improves the utilization rate.

3. The Organic fertilizer agitator granulator has realized the customer’s direct desire to directly process pure organic matter into particles, and make use of the characteristics of Organic fertilizer raw materials inlaying and increasing each other under certain action, without adding any additives, adhesives, etc. during granulation.

4. After the finished product comes out, the particle strength is very good. The Organic fertilizer is directly screened after granulation by the agitating tooth granulator, which reduces drying energy consumption and saves coal power. Reducing costs and increasing production are the biggest characteristics of this machine.

5. The granulation quality is high, and the Organic fertilizer agitating tooth granulator is especially suitable for the granulation of light fine powder materials. The finer the basic particles of fine powder materials, the higher the sphericity of the particles, and the better the ball forming quality.

6. Without the need for binders, organic particles can be embedded and grow together under the action of force, so there is no need to add binders during granulation.

7. Durable and sturdy. Tooth extraction is sturdy and durable, with crushing and mixing effects on materials.