Category: Fertilizer granulator machine

Fertilizer granulator machine

Use the fertilizer production line to treat the feces produced in the farm innocuously

by organic fertilizer production line

Before purchasing fertilizer equipment, first determine what purpose to prepare to produce organic fertilizer. According to the visit information received by our organic fertilizer production equipment manufacturers, the customers who need fertilizer production equipment are mainly the following.

Manure produced by farms using fertilizer production line needs to be treated innocuously to avoid environmental pollution caused by animal manure, thus affecting people’s health. Large scale farms purchase the equipment for harmless utilization of feces, that is, the relevant aerobic composting and fermentation equipment, to make primary organic fertilizer. Because it has not been deeply processed, it does not meet the standard of organic fertilizer, so it can only be used by itself or sold privately with fermented soil fertilizer.
The second situation is that industrialized processing plants process waste materials to make organic fertilizers. A full set of organic fertilizer production equipment treats farm manure, sludge from urban sewage plants, kitchen waste, food factory waste, farmland garden organic waste and other centralized treatment, which can protect our environment to the utmost extent and also Improve equipment utilization and plant utilization. The organic fertilizer granulator machine deeply processes the waste raw materials. The organic fertilizer products have high nutrients and good fertilizer efficiency. The quality of the organic fertilizer production is controlled, and the organic fertilizer products can be sold to the market and gain profits.
In addition, the fertilizer factory sees the strong market demand for organic fertilizer, and then purchases organic fertilizer production equipment, and the organic fertilizer production line produces organic fertilizer.
Fertilizer granulator machine

double roller granulator for organic fertilizer production

by organic fertilizer production line

The double roller granulator is produced by non drying normal temperature process, and is formed at one time. The equipment has less investment and good economic benefits.

The complete set of equipment is compact, scientific and reasonable, and technologically advanced. Energy saving and consumption reduction, no discharge of three wastes, stable operation, reliable operation and convenient maintenance. Wide adaptability of raw materials, suitable for granulation of compound fertilizer, medicine, chemical industry, feed and other raw materials, with high granulation rate.

The double roller granulator is the key equipment for compound fertilizer granulation. It is advanced in technology, reasonable in design, compact in structure, novel and practical, and low in energy consumption. It forms a small production line with corresponding equipment. It can form a continuous, mechanized production with a certain capacity, without drying, and under normal temperature. The product is rolled and shaped at one time to make the product quality meet the requirements of compound fertilizer technical indicators. It is used to produce high, medium Low concentration special compound fertilizer and the updated products for energy conservation and consumption reduction in the compound fertilizer industry.

Capsule filling particles, pigments, detergents, catalysts, strontium carbonate, chemical fertilizers, white carbon black, inorganic salts, chlorides, cyanuric acids, pesticides, oxides, etc., as well as industrial recovered dust materials: such as iron foundry dust, lead, zinc, aluminum dust, converter dust, filter dust, grinding dust, etc The material is forced into shape by mechanical pressure, without any wetting agent, and the product purity is guaranteed.

The production process of double roller granulation is short, with low energy consumption and large output The dry powder is directly granulated, without the need for subsequent drying process, which is more conducive to the connection and transformation of the existing production process. The particle strength is high, and the increase of bulk specific gravity is more significant than other granulation methods. It is especially suitable for the occasion of increasing the bulk weight of products. The operation flexibility is large and the adaptability is wide. The extrusion force can be adjusted by hydraulic pressure.

Fertilizer granulator machine

Benefits of organic fertilizer on agricultural production

by organic fertilizer production line

Organic fertilizer is made from livestock manure, straw and other raw materials through fermentation and decomposition of beneficial microorganisms. The direct use of non rotting organic substances will cause serious problems, such as root burning, chicken pox and other diseases, which will seriously affect the quality and efficiency of fruits. The process of fermentation and decomposition is mainly through the high-temperature aerobic fermentation of microorganisms (the decomposition temperature can reach more than 80 ℃), harmless, stable and deodorized substances to form organic fertilizers, which are conducive to the growth and development of fruit trees and improve the soil.

Organic fertilizer is a kind of organic fertilizer and a certain number of functional microorganisms. After the impurities in livestock manure, crop straw, agricultural and food processing products and organic wastes are treated, it is combined with multifunctional fermentation seed agent, rapid deodorization, maturation and dehydration, and then added with functional biological seed agent for treatment. It meets the chemical fertilizer principle requirements for the production of safe and pollution-free green agricultural products, and is a promising fertilizer. When applying bio organic fertilizer to vegetables, we must master the correct fertilization method to obtain good fertilization effect.

There are two types of machines that you can obtain for producing dry chicken manure pellets. This will include a flat die granulator and a double roller granulating machine. A flat die granulator is a self-contained machine that can be positioned in any indoor facility. The manure is added to the top, and the pellets are produced by compressing the material from up above. A double roller granulator is a machine that can produce pellets by rolling two separate rollers that come together. The pellets will be made, and will be dropped out at the bottom. Once they are dry, you can package them, or you can simply use them on your crops.

Fertilizer granulator machine

The difference between organic fertilizer and chemical fertilizer

by organic fertilizer production line

Difference between organic fertilizer and chemical fertilizer
Chemical fertilizer, manufactured by chemical or physical methods, containing one or more nutrient elements for crop growth. Also known as inorganic fertilizers, including nitrogen, phosphate, potash, micronutrients, compound fertilizers, etc. It has strong pertinence and quick effect. There are many kinds of chemical fertilizers, the most common ones are urea.

Organic fertilizer is formed by a variety of animal, plant residues or metabolites after a certain processing technology. Mainly including agricultural wastes, livestock manure, industrial wastes, municipal Sludge,etc. Organic fertilizer is rich in nutrients and can improve soil.

Main chemical fertilizer granulator machine:
Double Roller Granulator
Double Roller Granulator has compact structure, good stability, good sealing, low noise, easy operation and maintenance, etc. The new machine has won the users praise after coming into the market. Wide adaptability for raw materials, such as fertilizer, feed, chemical industry and especially good adaptability for rare earth, metallurgy, coal, biologics environmental protection. On the other hand, it is also the promotion of environment projects.

Disc Granulator (Pan Granulator)
Disc granulator is used to make powder into ball shape, widely applied in organic fertilizer plant, fertilizer plant and mines, chemical industry, food and other industries. The machine for processing of granulation, granule product with beautiful appearance, particle diameter selection of large scale.

Rotary Drum Granulator
Drum granulator is a kind of fertilizer granulator machine can make the material into a specific shape. It is suitable for large-scale production of cold &hot fertilizer granulation line and high and low concentration compound fertilizer line.

Main organic fertilizer granulator machine:
New Type Organic Fertilizer Granulator
This organic fertilizer granulator used for granulation all kinds of organic matter after fermentation, crushing through the conventional organic prilling before granulation. The organic content can be high to 100%, make pure organic granulate, granule is round ball.

Ring Die Granulator
The granulator is used for granulation to all kinds of organic matter after fermentation, break through the conventional organic prlling before granulation. no need to dry and crush the raw materials before granulation. It can direct burdening to work out cylindrical grain, and save a lot of energy.

Two In One Organic Fertilizer Granulator
The machine can not only granulate a variety of organic matter, especially for the coarse fiber materials which are difficult to be granulated by conventional equipment, such as crop straw, wine residue, mushroom residue, drug residue, animal dung and so on. And it could granulate compound fertilizer. Organic fertilizer and compound fertilizer can be mixed and granulated.

Why is organic fertilizer so popular
Organic fertilizer can improve the damage, because the organic elements contained in it will restore soil vitality. Excessive use of chemical fertilizer damage the structure of the soil, and cause great harm to the soil.

Organic fertilizer improves plant’s resistance to disease and insect pests, while chemical fertilizer is a single microorganism population, which is prone to plant diseases and insect pests.

 

Organic fertilizer production equipment main includes: Compost turner machine, Crusher machine, Screen Machine, Mixing machine, Fertilizer granulator, Dryer machine, Cooler machine, Screener machine, Packaging machine.

Fertilizer granulator machine

How to select fertilizer granulator suitable for compound fertilizer production

by organic fertilizer production line

Solid compound fertilizer granules are more effective than other fertilizers in use and soil, and are widely welcomed in the market. Fertilizer granulation is a basic treatment method in fertilizer production. Fertilizer granulator machine mixes different fertilizers into granules, which plays an important role in NPK fertilizer production line.

 

Basic fertilizers such as ammonium bicarbonate, urea, ammonium chloride, ammonium nitrate, ammonium sulfate, ordinary superphosphate, calcium magnesium phosphate, ingot phosphate, heavy superphosphate, potassium chloride, potassium sulfate, phosphate nitrate, dicalcium phosphate, potassium nitrate and so on are proportionally compounded to make the compound fertilizer we need, which is granulated by fertilizer granulator. Granulation is the granulation of fertilizer containing water. In NPK fertilizer production equipment, the commonly used fertilizer granulator machine includes double roller fertilizer granulator, rotary drum granulator and disc fertilizer granulator.

 

Fertilizer granulator machine granulates by agglomeration

The working principle of drum granulator and disc granulator is similar. When urea, calcium superphosphate, ammonium sulfate, ammonium phosphate, ammonium nitrate, potassium fertilizer and other fertilizers are mixed, they are aggregated into compound fertilizer granules through granulation operation. Rotary drum granulator and disc granulator are suitable for granulation of various ingredients, and the obtained granules are of good quality and high granulation rate of materials.

 

The main body of the rotary drum granulator is a horizontal drum. The drum is driven by motor, reducer and gear, which is supported by wheel and rollover. The drum granulator has strong production capacity, long material residence time and good granulation effect.

Fertilizer granulator machine

 

The main body of the disc granulator is a slightly inclined disc, which continuously rolls to complete granulation. In the production of disc fertilizer granulator, the production situation can be seen directly, which is convenient to observe and adjust in time, and the granulation rate of compound fertilizer is high.

 

Fertilizer granulator machine granulates by extrusion

The double roller fertilizer granulator makes the material into granules by extrusion method. The water content is not higher than 15%, and the materials with good fertilizer effect are mixed after mixing, and the material is strongly extruded by the roller press granulator, so that the molecular force between fertilizers acts and is extruded, and then the sheeted material is crushed into granular compound fertilizer.

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