Category: Fertilizer granulator machine

Which raw materials can be processed with organic fertilizer granulator?

In today’s society, with the strict investigation of environmental protection and the rapid development of organic agriculture, the use of organic waste in organic fertilizer through biological fermentation has developed rapidly in China, so the bio-organic fertilizer equipment has been highly praised, and the organic fertilizer production line has realized the harmless and resourceful treatment of organic waste. However, the organic fertilizer of biological fermentation is mostly coarse powder or irregular small pieces. It is particularly inconvenient to use, which is very unfavorable for large-scale transmission. After years of design and production experience in compound fertilizer processing equipment, manure organic fertilizer granulator, bio-organic fertilizer granulator and organic fertilizer granulator have emerged. These equipment are suitable for granulation of various organic substances after fermentation, breaking through the traditional granulation process. There is no need to dry and crush raw materials before granulation. Spherical, cylindrical and other particles can be directly processed, making the use of organic fertilizer more convenient, and promoting the use range of environmentally friendly organic fertilizer.

Features of the new organic fertilizer granulator: the particles produced are spherical and cylindrical.

1. The particles are solid and can be sieved after granulation to reduce drying energy consumption.

2. Organic particles can be embedded and grow with each other under a certain force, and there is no need to add adhesive during granulation.

3. The organic content can be as high as 100% to achieve pure organic granulation.

4. Since the water content of raw materials can reach 20-40%, the fermented organic matter does not need to be dried.

Production difficulties of organic fertilizer equipment and how to select the site

The application of organic fertilizer production line is now very common, and the effect of organic fertilizer is also very recognized. The organic fertilizer processing equipment has a set of production processes, and there are many details to be dealt with. How to do these details well and then make organic fertilizer? How to choose the investment site?

First of all, in terms of storage, machinery maintenance, public works and living facilities, we need to select regions with good cooperation requirements in terms of raw materials, fuel supply and commodity sales. The organic fertilizer equipment plant should also be close to water, with good water quality and sufficient power supply. The factory should pay attention to saving land, not occupying or less cultivated land, and the conditions such as the size and shape of the factory should conform to the scientifically arranged technological process, and reposition the appropriate R&D room. The factory should pay attention to the local natural environmental conditions, conduct pre-assessment after putting into operation, and select the production area of the factory and the construction site of the residential area. Select the area with convenient transportation and no natural disasters such as flood and debris flow.

1. Microorganism has plant nutrition (such as nitrogen gene), but it does not necessarily have the ability to decompose pollution (that is, the gene that decomposes substances). It is difficult to realize gene transfer, which is also a huge investment;

2. There are a variety of soil pollutants, with more than 105 substances polluting the environment. These pollutants are different from chemical components, so they cannot be mixed with 105 microorganisms. Gene transfer is more difficult to achieve;

3. The principle of biological pesticides and biological concluding agents and various kinds of bacteria are very large. In principle, bacteria are used. Therefore, it can only be made into a single fungicide. Moreover, the working hours are longer;

4. The bacteria in biological fertilizer are not typical soil microorganisms, which are difficult to survive in the soil, and can only be maintained for 3 months before use.

The Double Roller Extrusion Granulator for Compound Fertilizer Making is a necessary tool for NPK fertilizer’s efficient and successful production. This strong machine can produce compound fertilizer granules with uniform size and shape and high accuracy and consistency. The process of making granules using this granulator is simple and straightforward, allowing for larger batches to be produced fast and economically. This granulator is designed to handle a wide range of raw materials, enabling for the production of a wide range of compound fertilizer types. It can also process solid and liquid raw materials, making it incredibly versatile.

 In today’s world, environmental protection, resource recovery and recycling are important topics for research in the 21st century. How to use the integrated organic fertilizer manufacturing process  to convert the organic waste and organic waste that have been accumulated into mountains into efficient organic fertilizer to return to nature to ensure the quality of human life has become a major problem facing us.. The unreasonable application of chemical fertilizers in China for a long time, the insufficient application of organic fertilizers and the uneven distribution, resulting in an imbalance of the proportion of nutrients in some farmlands, resulting in different degrees of damage to the farmland ecological environment, soil physical and chemical properties and soil microflora, affecting the quality and safety of agricultural products.

Therefore, attaching importance to the organic fertilizer manufacturing process has important strategic significance for the sustainable development of China’s agriculture. The following briefly introduces organic compound fertilizers to determine the market advantages and development prospects of organic fertilizer granulator machine.

Advantages of organic and inorganic fertilizer:

Organic-inorganic compound fertilizer is also called organic-inorganic compound fertilizer. It is a compound fertilizer containing a certain proportion of organic matter, which is obtained by adding a certain proportion of chemical fertilizer to the fully rotted and fermented organic matter, and thoroughly mixing and granulating. The main functional components are organic matter, nitrogen, phosphorus and potassium nutrients. Generally, the organic matter content is ≥20%, the humic acid content is not high, and the total nutrients of nitrogen, phosphorus, and potassium are ≥1 5%. Because it can provide organic nutrients and inorganic nutrients at the same time, the fertilizer effect is slow and slow, and the advantages are complementary. It can provide suitable nutrients according to different soil fertility conditions, can reduce the fixation and leaching of inorganic nutrients, improve fertilizer utilization, and reduce environmental pollution. At present, it is widely used in the cultivation of economic crops such as fruits and vegetables and protected fields with good results.

Application of new organic fertilizer granulator in agriculture

In recent years, due to the extensive application of organic fertilizer, organic fertilizer has gradually increased. Through the rich experience of Chinese farmers, in recent years, relying on organic fertilizer to improve soil, fertilizer and food production has greatly increased grain production. It can be seen that organic fertilizer plays an extremely important role in current agricultural production.

Nitrogen and other nutrients, such as organic fertilizer, are only a small part of organic fertilizer, and most of them are organic fertilizer. Organic matter is an important indicator of soil fertility. Even in the future, the retrieval of nitrogen, phosphorus and potassium will be mainly provided by fertilizer, but organic fertilizer will still play an important role in improving soil and fertilizer.

The new type organic fertilizer granulator is one of the equipment of organic fertilizer production granulator. The new organic fertilizer granulator can not only granulate various organic substances, but also can granulate coarse fiber materials that are difficult to granulate by traditional equipment, such as livestock and poultry manure, urban garbage, crop straw, wine residue, mushroom residue, drug residue, sludge, etc.

Features: 1. The new organic fertilizer granulator has high granulation rate and dense particle size. The proportion is more than 90.

2. Wet raw materials can be processed, and there is no need to dry before granulation by the organic fertilizer stirrer.

3. There is no need to add adhesive. The internal materials will be inlaid with each other under certain force.

4. Spherical fertilizer with water content of 20-40.

5. The heavy seamless steel pipe ensures the stable operation of the fertilizer stirrer granulator.

Working principle of the new organic fertilizer granulator: compost materials can be mixed and sent to the new organic fertilizer granulator. After the material enters the machine through the feed port, the material is mixed, granulated, spheroidized and compacted in the machine through the high-speed rotating mechanical mixing force and aerodynamic force to achieve the purpose of granulation. The formed particles are pushed out at the other end of the granulator. The diameter of the produced particles can be controlled by adjusting the amount of raw materials and the rotation speed of the main shaft. The less the raw material is mixed, the higher the rotating speed is, and the smaller the granular fertilizer is.

What are the common compost fermentation equipment and what is the specific role in the fermentation process

Composting process, also known as fermentation process, refers to the degradation and stabilization of organic waste under the proper water content, oxygen concentration and other conditions through the action of microorganisms, so as to achieve the purpose of killing parasitic eggs and harmful microorganisms, reducing volatile substances in waste, and at the same time making the organic matter loose for safe treatment and preservation. Because the materials processed by compost fermentation do not contain pathogenic bacteria and weed seeds, they are suitable for application in soil to improve soil conditions.

Composting fermentation process generally includes fermentation, composting, aeration and other links. The equipment used in these links varies with the type of compost. Stack-type composting is to agitate the material by riding the tipper on the stack, thus playing the role of aeration to achieve the purpose of fermentation. Therefore, the device configuration is relatively simple and the function is single. The tank type aerobic fermentation has a distribution system, a tipping system, an aeration system, etc. The equipment is relatively complete, including: distribution truck, organic fertilizer composter, mobile crane, an aeration system, etc. Let’s introduce the functions of these equipment in the fermentation process.

1、 Organic fertilizer composter. In order to meet the requirements of moisture, acidity and alkalinity in material fermentation, some microbial fermenters need to be added. The tipping machine can give full play to its mixing function, so that the mixing operation can achieve the purpose of uniform mixing, stirring and removing the bottom. It can also improve the permeability of raw materials, make the raw materials become fluffy and elastic, absorb a lot of air at the same time, and raise the temperature of the fertilizer pile. If the temperature is too high, it can also absorb fresh air, so that the temperature can be reduced again, In this way, the alternating state of medium and high temperature is formed, which is beneficial to the growth and reproduction of microorganisms.

2、 Cloth truck. The function of the distributor truck is to evenly distribute the materials in the fermentation tank, so that the forklift does not have to enter and leave the fermentation tank frequently, reduce the cost of raw material transfer, and improve the work efficiency.

3、 Move the vehicle. Each tank-type aerobic fermentation system is generally composed of 8-10 fermentation tanks. However, there is only one tipping machine. In order to save equipment investment, multiple fermentation tanks share one organic fertilizer composter. This requires that the tipping machine be switched between different fermentation tanks. The moving crane plays the role of moving the tipping machine and the distribution truck from one tank to another.

4、 Aeration system. The function of the aeration system is to ventilate and aerate the fermentation materials in the tank, so that the microorganisms in the materials can interact with oxygen, and then make the materials fully ferment to produce valuable humus. The fermentation days can be shortened by aeration.

It can be seen from the above introduction that the organic fertilizer tipping machine plays an important role in the whole compost fermentation process. It is necessary to buy a good tipping machine. The dumping effect is good and the efficiency is high. It also has the functions of mixing, crushing and displacement. It also organically combines the electro-hydraulic technology and has a high degree of automation. It realizes the functions of central remote control and one-button operation. According to the needs of users, it can also realize the real-time transmission of temperature, moisture, oxygen content, etc. in the pile.

lthough cow dung is a good raw material for organic fertilizer, if it is not fermented, it will still emit a bad smell, and will cause disease and insect pests and the risk of burning roots and seedlings. In fact, in recent years, with people’s attention to green and healthy food, the sales market of organic fertilizer is also getting better and better. Let’s see how cow dung can be made into organic fertilizer.

First of all, we should carry out fermentation. The main purpose of fermentation is to make the cow dung fully decompose at high temperature, so that the bacteria and weed seeds in the dung will be eliminated. The same beneficial fermentation bacteria added will multiply a large number of beneficial microorganisms and improve the various beneficial trace elements of organic fertilizer. During fermentation, we should adjust the carbon and nitrogen ratio of about 25:1, water content of about 55%, and then put in the fermentation agent, The fermentation cycle is about 15-20 days. During this period, it is necessary to carry out regular mixing and temperature control to make the raw materials better contact with oxygen, so as to achieve the goal of accelerating fermentation and ripening. If it is a small amount of operation, we can use manpower or a small agricultural forklift to carry out the tipping treatment. If the amount is large, we need to use a professional cow manure organic fertilizer composter. After the end of the fermentation cycle, our cow manure organic fertilizer will be fermented. However, the organic fertilizer fermented in this way is relatively crude, only suitable for self-use or short-distance sales, and the profit point is also very low. If it can be made into commercial organic fertilizer, the profit per ton should be at least 200-300.

If we want to produce commercialized organic fertilizer, we need to carry out further processing. Powdery organic fertilizer needs to be broken into powder by using cow manure organic fertilizer crusher, and granular organic fertilizer needs to be made into cow manure granular fertilizer by using organic fertilizer granulator. Therefore, we need to determine the production process of organic fertilizer according to the market situation, and determine the production process, so we can configure a complete set of equipment production plan targeted.

Disc pelletizer is a professional organic fertilizer granulator machine in fertilizer manufacturing process. Choosing the disc granulator, first of all, is familiar with the performance characteristics of the disc granulator. It can provide help for the rational selection of disc granulators. With the replacement of organic fertilizer equipment. The characteristic of the plane rotary disc granulator is that the main body mechanism is fixed, and the internal disc rotates, and the materials entering the disc are rotated into balls by centrifugal rotation. The rotating speed of the plane rotary disc granulator is relatively high, which is more suitable for materials with good adhesion, relatively high density, and low output requirements. It is characterized by high particle uniformity and fast discharge.

With high-efficiency disc granulators, it is not that disc granulators will withdraw from the stage of history, but that in the field of production of organic fertilizer spherical granules, it is no longer the era of disc granulators.

Inclined disc granulator is a relatively traditional process. The base of the disc granulator is fixed. The reducer is driven by the motor, and then the outer disc of the inclined disc granulator is rotated. Into the ball. This type of disc granulator has a low rotation speed and an adjustable tilt angle, which is suitable for the production of spherical granules such as organic fertilizers and compound fertilizers. It is characterized by high output and simple operation.

Organic fertilizer equipment reduces environmental pollution caused by feces! With the continuous development of China’s economy, people’s awareness of environmental protection is becoming stronger and stronger, and the requirements of livestock manure and urban waste for environmental protection are becoming more and more serious.

How to dispose of manure and protect the environment in organic fertilizer equipment has become one of the important issues restricting the steady and healthy development of the association. If the excrement is not treated in a centralized way, it will seriously pollute the air and water quality, and cause a very serious impact on people’s production and life. Therefore, the excrement will be treated in aquaculture to achieve clean farming and turn waste into treasure. The treated excrement is a high-quality fertilizer for producing pollution-free vegetables and green food, while significantly improving the quality of crops, reducing the content of harmful substances and heavy metals in crops, which is beneficial to human health.

Organic fertilizer equipment is specialized in the treatment of livestock and poultry excrement, which effectively reduces the pollution of livestock and poultry excrement to the environment, thus achieving the goal of environmental protection. Moreover, the organic fertilizer produced by the organic fertilizer production equipment can effectively regulate the soil, improve the quality and solve the problem of soil hardening.

In the past two years, the state has vigorously advocated and supported the project of processing chicken manure into organic fertilizer, given subsidy policies, strengthened the deep treatment of chicken manure produced in chicken farms, turned waste into treasure, and produced high-quality agricultural machinery fertilizer to minimize the environmental pollution of manure, reduce production costs, and improve economic benefits. Organic fertilizer equipment has put the breeding industry on a virtuous cycle of sustainable development.

Pig manure organic fertilizer granulator machine: Whether you like to eat pork or not, 700 million pigs are there, and the problem is that these 700 million pigs bring more than 100 million worth of manure.

Pig manure is very “fat”. Today, no one will question the necessity of environmental protection in pig breeding. How to do it has become a problem that the industry really needs to think about. The same thing may look completely different from different angles. These hundreds of millions of tons of manure can be the source of pollution in some people’s eyes, and why can’t they be the source of wealth in the eyes of others? Turning pig manure into organic fertilizer, turning garbage into resources, and endless troubles suddenly become Endless benefits, all problems suddenly solved?

Reality is never as full as ideal. Regardless of whether it is a pig farm or an organic fertilizer plant, it seems that at present it has not really found a way to perfectly connect the two. The production of organic fertilizer is a completely unfamiliar technology for pig farms, and it is difficult to accept huge investments. The use of pig manure raw materials is also full of unknowns for organic fertilizer plants. Various residues of heavy metal antibiotics are even bluntly stated by the fertilizer industry.

Who can build a bridge between the two first? We will think of the government habitually. The government does a lot, ranging from regulations to subsidies. But everyone understands that the market is the biggest force. We are very pleased to see that leading companies like Wen’s, Muyuan and Dongrui have already made many successful attempts.

Only when every individual in the market starts to benefit from it, the 100 billion market in the theory of swine manure organic fertilizer can be truly activated, and then the pig manure naturally becomes a fat difference.

Q: How do pig manure mature?

Answer: Pig manure has a fine texture, less cellulose, and high nutrient content. It is a good organic fertilizer. But because of its high water content, slow maturity, and less heat released during fermentation, it belongs to cold fertilizer.

Its fermentation is slower than sheep and horse dung. Fermentation requires a certain temperature and humidity. The temperature of pig manure fermentation should reach 60 ℃ -70 ℃, and the moisture content should reach about 60%. (The judging method of 60% water content is to hold the pig manure tightly with your hands to make it into a lump, and let go when you loose it.) If the temperature is not enough, you can cover the film, or mix some horse manure. When the water content is high, the manure can be pulled apart to evaporate the water, and when it is not enough, add water. In addition, adding some nitrogen fertilizer can speed up the fermentation.

The standard for good fermentation of pig manure is: the color is yellow-green, with white mycelium-like substances, and the smell is not strong and slightly alcoholic. Pig manure has a water content of 81.5%, organic matter of 15.0%, nitrogen of 0.60%, phosphorus of 0.40%, and potassium of 0.44%. The nutrient content is high, balanced, soft, and the fertilizer effect is large and long, which is “warm fertilizer”. Pig manure has a fine texture and complex ingredients, containing protein, fats, organic acids, cellulose, hemicellulose, and inorganic salts. Pig manure contains more nitrogen and a smaller ratio of carbon to nitrogen (14: 1). It is generally easily decomposed by microorganisms, releasing nutrients that can be absorbed and utilized by crops. After decomposing, it can be applied to cold soil, sandy soil and clay field to improve the soil.