Category: Fertilizer granulator machine

selection of organic fertilizer plant for organic fertilizer equipment processing?

The environmental protection requirements for the site selection of organic fertilizer plant for processing organic fertilizer equipment are very important, because the impact of waste gas, sewage, noise, etc. produced by the organic fertilizer plant in the process of processing and producing organic fertilizer on the surrounding residents, if the surrounding of the organic fertilizer plant is not conducive to the implementation of environmental protection measures, and there are problems in the later environmental protection inspection, it is necessary to close the door for rectification.

Common environmental protection problems and prevention methods in organic fertilizer plants:

1. Discharge of waste liquid and waste gas

Most of the raw materials of organic fertilizer are poultry manure, waste and perishable substances. During the composting and fermentation stage of organic fertilizer raw materials, it is easy to produce harmful gases such as ammonia and hydrogen sulfide. Such waste gases will cause different degrees of harm to human respiratory, digestive, cardiovascular, endocrine and nervous systems. Even if some odors are not harmful to health, they will also stimulate and affect human spirit or mood.

Many raw materials of organic fertilizer contain a lot of water, such as pig dung, cow dung, chicken dung and other raw materials. In the process of raw material accumulation and fermentation, waste liquid will flow out and seep into the ground, causing pollution to groundwater

2. Odor pollution

The raw materials for processing organic fertilizer are poultry manure, kitchen waste and other organic waste. The raw materials themselves have an unpleasant odor. During the fermentation process, the odor is greater and is not good for human respiratory system. Biological deodorization is the most widely used method in the production of organic fertilizer manufacturers. This method uses the activity of microorganisms to decompose and transform the odor to achieve the purpose of deodorization. This method is simple and easy to operate. It is suggested that organic fertilizer manufacturers should build closed raw material warehouses, fermentation workshops and secondary aging workshops if conditions permit, so as to reduce the leakage of odor and harmful gases during the conversion process.

3. Noise pollution

In the process of processing and producing organic fertilizer by organic fertilizer equipment, the pulverizer, screening machine, ventilator of fermentation equipment, deodorization blower of deodorization equipment, etc. will produce noise. Over time, people’s hearing will be damaged. We can install damping and noise reduction equipment for organic fertilizer equipment. If the budget is sufficient, we can build a soundproof room.

As a prospective enterprise owner preparing to invest in organic fertilizer plants, how do you believe in the sales of organic fertilizer? What is the prospect of organic fertilizer industry? Is your most important concern. Let’s analyze this problem in many ways.

1. Total amount and utilization rate of organic resources

At present, China’s annual organic fertilizer resources are about 4.5 billion tons. There are about 4000 organic fertilizer manufacturers in the country. The annual production of organic fertilizer is about 5000 tons, and the utilization rate is less than 2%. While the normal utilization rate is about 40% – 60%, under the utilization rate of less than 2%, the proportion of organic fertilizer is only less than 20%, and the development space can be imagined.

2. Comparison of the proportion of organic fertilizer in foreign countries

According to the latest data, the proportion of organic fertilizer use in developed agricultural countries in the world is about 45% in the United States and about 55% in the United Kingdom; About 65% in Germany; France is about 35%, Australia is about 55%, Canada is about 60%, South Korea is about 48%, and Japan is about 75%. However, as a large agricultural country with a long history, the utilization rate of organic fertilizer in China is only less than 20%

3. China’s attitude towards organic fertilizer production

I believe you have heard the news that the state vigorously supports the organic fertilizer industry from any way, and there are clear instructions:

(1) Party committees, governments at all levels, all agriculture-related institutions and fertilizer manufacturers must have a deep understanding of the importance and necessity of the production and use of organic fertilizer for China’s agricultural production. Only by using the organic fertilizer granulator to produce enough organic fertilizer can the quality and quantity of Chinese agricultural products be guaranteed.

(2) Take all powerful measures to give certain tax relief to enterprises producing high-quality organic fertilizer. Give certain subsidies to organic fertilizer manufacturers and purchase organic fertilizer equipment. Give farmers a certain subsidy policy for using organic fertilizer. (3) Maximize the use of all livestock manure. All crop straws and all organic materials are used to produce high-quality sheep manure organic fertilizer, cow manure organic fertilizer, nutrient organic fertilizer, straw organic fertilizer, etc. through the organic fertilizer granulator.

According to the survey of these data, how about the market of organic fertilizer? What is the prospect of organic fertilizer industry? You already have the answer in your mind. Summary: The market potential is great!

Disc fertilizer granulator machine of pelletizer: The advantages of swine manure organic fertilizer in pellet organic fertilizer production line of pig manure organic fertilizer need our attention.

1. Operational problems, the pig manure organic fertilizer disc granulator is relatively straightforward to operate, there are not so many complicated procedures, and you can always keep track of the operation of the granulator equipment.

2. The pig manure organic fertilizer disc granulator is suitable for large, medium and small enterprises. Granulators are widely used. As long as the fertilizer is related to granules, it can be granulated using a granulator without any conditions.

3. Pelletizing of pig manure organic fertilizer, that is, the control range of the particle size is very wide, the spheroidization rate is very high, and the spheroidization can reach about 90%.

The use process of the disc pelletizer; the treated pig manure is directly transported to the raw material mixer, and the pig manure is transferred to the homogenizer, and evenly added to the rotating disc of the disc pelletizer. The rotating disc and the edge of the disc produce friction and centrifugal action on the material, causing the material to move in a circumferential direction, and the particles are rubbed and squeezed with each other, and gradually reunite into a ball; due to the difference in particle quality, the resulting gravity and The centrifugal effect is also different. When the gravity and centrifugal effect increase enough to overcome the friction between the particles, they will be thrown out of the disk, and the smaller particles remain in the disk to continue to accumulate fine powder particles. The pig manure organic fertilizer disc pelletizer manufactured by Henan Tongda Heavy Industry Technology Co., Ltd. is very simple to use. 

Material processing of flat die organic fertilizer granulator machine.

The raw materials of the flat mold organic fertilizer granulator are mainly manure (chicken, duck, pig, cow, sheep manure, etc.) and straw (wheat, rice, corn, etc.). The raw materials are crushed and fermented, and then other nutrients are added for granulation.

Raw material fermentation before production of flat die granulator
 

Before the granulation of the flat mold granulator, the raw materials must be fermented and matured. Straw and feces are mixed, then piled and fermented to complete harmless treatment. Using a tossing machine and fermentation agent, the materials are fully exposed to oxygen to heat up, deodorize, decompose, rot, and use microbial coordination to improve fertilizer nutrients. Straw and fecal materials generally complete fermentation after about 15 days. After fermentation, use a sieving machine to remove debris.

Granulation production process of flat die organic fertilizer granulator
 

After sieving, the raw materials are evenly fed into a flat die granulator, and under the extrusion of the mold, cylindrical particles are extruded. The organic fertilizer granules after extrusion granulation have moderate hardness and neat shape. The particles enter the round tossing machine and rotate and rub against the inner wall of the tossing machine. The shape is smooth and the size is uniform. The flat die granulator has a low temperature during processing, and can better maintain various nutrients inside the raw materials. After the pellets are formed, the drying and cooling steps can be omitted, or the finishing process can be continued. After drying, cooling and sieving, packaging and storage.

The flat mold granulator factory-processes livestock manure to produce organic fertilizer, with simple operation and low energy consumption. The flat mold organic fertilizer granulation production line integrates fermentation and processing, has mature technology, and produces commodity organic fertilizer with high value. Organic fertilizer products not only provide comprehensive nutrition for crops, but also have a long fertilizer effect, which can increase soil organic matter and promote microbial reproduction.

How does pig manure organic fertilizer equipment produce organic fertilizer? With the strengthening of national environmental protection and governance, the emergence of pig manure organic fertilizer equipment, the implementation of national circular economy policy, and the attention of social development to the industry, the treatment methods of large-scale pig manure are also changing. In the past, it was mainly ecological use, and pig manure was directly returned to the field. However, with the development of biological fermentation technology, the use of organic fertilizer equipment to produce pig manure organic fertilizer has become a new measure. The pig manure organic fertilizer equipment produces organic fertilizer from pig manure by aerobic fermentation, with a large amount of ammonia nitrogen generated. The whole fermentation process is in an alkaline environment, making pH rise. The adverse effect of high pH environment is mainly to increase nitrogen loss. It can add sawdust, rice straw, chaff and other auxiliary materials, reduce the mineralization rate of nitrogen in the main material during the fermentation process, promote the biological fixation of nitrogen, and reduce the volatilization loss of ammonia nitrogen.

So how does pig manure organic fertilizer equipment produce organic fertilizer?

The main environmental factors affecting fermentation are temperature, water, C/N and pH. During the fermentation of pig manure, human control is used to create a suitable environment for aerobic microbial activities and promote the rapid fermentation.

Pig manure organic fertilizer equipment uses high-temperature airtight equipment to treat pig manure, and carries out biological fermentation under the action of adding active bacteria to release nutrients. After fully decomposing the organic matter in it, the formed bio-heat and high-temperature fermentation process can kill bacteria and eggs, purify the environment, detoxify and deodorize, and produce high-efficiency high-quality organic fertilizer and organic-inorganic compound Hefei, which can be transformed into resources and industrialization through harmless treatment. Fermented organic fertilizer can improve soil aggregate structure and soil fertility, which is beneficial to improve crop yield and quality.

In the 21st century, with the continuous improvement of people’s living standards, people have put forward new requirements for the quality of food, and “pollution-free” has become the standard for people to measure the quality and safety of food and vegetables. Therefore, green food with organic fertilizer is deeply loved by consumers. It also provides broad development space for organic fertilizer.

After handling all the opening procedures, it is necessary to select the appropriate site for the plant construction. The general principle for the selection of the plant site for the organic fertilizer equipment is as follows: far away from the residential area, select the downdraft; Adjust measures to local conditions, compact layout, and try to use the abandoned land: separate the living area from the plant site to maintain environmental sanitation.

1. Terrain and terrain: The fertilizer plant should be built in a high, dry, flat and well-drained place, with the lowest level higher than the local historical flood line. Its underground water level should be below 3 meters, which can avoid the threat of flood in rainy season. The area of the site can be determined according to the management mode and the layout of the plant (including the processing workshop, fermentation workshop, raw material warehouse and finished product warehouse). The layout is required to be compact and reasonable.

2. Water source and power supply: as a fertilizer plant that can operate normally, water source and power supply must be normal; The water conditioning in the fermentation workshop and the granulation in the processing workshop need sufficient and regular water supply. In order to meet the requirements of production and processing, complete sets of processing equipment and some single machines also need stable power supply.

3. Social connection: social connection refers to the connection between the fertilizer plant and the surrounding society. Such as the connection with residential areas, transportation and power supply. Therefore, the site selection of fertilizer plants must comply with social public health standards, so that fertilizer plants will not become a source of pollution of the surrounding environment, and will not be polluted by the surrounding environment.

Choosing a Suitable Fertilizer Granulation Machine

When selecting a suitable fertilizer granulation machine, you must know what fertilizer pellet type you want to produce. Maybe you want to have flat ball-shaped fertilizer pellets. So, ensure to choose the one that can meet your requirements.

Also, you should choose good fertilizer and granules-making plant manufacturers. They can provide professional suggestions, like proper fertilizer granulation equipment maintenance. Remember, maintaining your granulator effectively can prolong your fertilizer pellet mill’s service lifetime.

If you plan to build a small granulation plant, you can go for a small-scale fertilizer granulator. Keep in mind that when starting a fertilizer granulation-making plant, having a good machine can make a big difference.

Organic fertilizer production equipment uses pig manure, cow manure, chicken manure and other livestock manure as raw materials to produce organic fertilizer. When chickens, pigs, sheep and other livestock feed, due to the weak digestion ability, 75% of the nutrients in the feed are discharged with the feces, which contain nitrogen, phosphorus, potassium, organic matter, amino acids and protein.

Process of organic fertilizer production equipment: according to the technical requirements of product use, the organic fertilizer production and processing process is to mix the fermentation organic materials and binder and other auxiliary materials in proportion according to different nutrients, and then measure, package and store them after molding, granulation, cooling, screening, grading, coating, and low-temperature drying.

(1) Batching: automatically measure various raw materials in batches according to the formula proportion through electronic batching scale. The trace elements are measured manually and added into the mixer for mixing.

(2) Mixing: all kinds of metered materials enter the mixer through the conveyor. The mixer adopts a double-shaft paddle type high-efficiency mixer with a mixing cycle of 3-4 minutes.

(3) Granulation: The granulation system is mainly composed of extrusion granulator, conveyor, etc. The system is mainly used to transfer the mixed materials into the granulator after conditioning, and the granulated materials into the drying device for drying.

(4) Drying and cooling: the water content of the granulated particles is high and cannot be stored directly. In order to ensure that the biological bacteria are not affected, the water in the particles is removed through low-temperature drying to meet the storage requirements and further cooling.

(5) Screening: the cooled material enters the vibrating screen through the conveying equipment for screening, the qualified product enters the next process, and the unqualified large particles are screened out and then crushed and screened.

(6) Measurement and packaging: the dried particles enter the finished product warehouse, and the materials enter the electronic packaging scale through the feeding device. Automatic measurement and seaming are carried out according to the requirements, and the packaging process is completed and sent to the finished product warehouse. The technology of compound fertilizer mainly includes raw material formula, binder selection and adding proportion, granulation conditions and process, medium temperature drying technology, etc.

The processing plant producing organic fertilizer should select the organic fertilizer equipment manufacturer according to its own needs. The organic fertilizer equipment produced by small organic fertilizer equipment manufacturers is cheap, but often in terms of equipment technology and equipment materials, it is suitable for small organic fertilizer production workshops with low requirements, while the large organic fertilizer equipment manufacturers provide supporting services for the large-scale organic fertilizer processing plant, and the quality of the equipment produced is more stable, Full use of materials and longer service life of equipment.

Organic fertilizer equipment vigorously promotes the green cycle development of animal husbandry

Many people feel that the land is no longer good, the input is getting bigger and the output is getting lower and lower! If you still remember the taste of our childhood, you will find that the taste of the fruit we eat is getting worse! Why are there more and more strange diseases of modern people? As the saying goes, illness comes from the mouth! To this end, our agricultural people need to wake up from bottom to top! In the past, we worked for food. But now we should not only eat well, because the market demand has changed! The food and fruit we grow are for eating, but now the food we grow is becoming less and less delicious.

China’s economic development has entered a new stage and has also put forward new requirements for agriculture. In order to meet and adapt to this demand, the agricultural means industry needs to make some adjustments. Among them, organic fertilizer is a product type with relatively fast development and good performance in recent years.

When it comes to organic fertilizer, it is often related to organic fertilizer production equipment. As the organic fertilizer processing equipment, livestock and poultry manure and crop residues have been well solved, the environmental pollution has been reduced. Making the treated waste gas into organic fertilizer can not only meet the nutritional needs of crops, but also improve the soil structure. The resulting cow manure organic fertilizer production line has greatly helped farmers. What are the advantages of organic fertilizer production equipment compared with other traditional equipment?

First of all, in terms of cost, everyone is more concerned, because the organic fertilizer production equipment is fully automatic production equipment, there is no need to worry about operation. According to different seasons and temperatures, the temperature required for operating equipment and oxygen supply system will also vary greatly, so the later fermentation will be more sufficient and the fermentation speed will also be faster.

In addition, when designing organic fertilizer production equipment, it can be started without consuming a lot of energy. Compared with traditional equipment, this equipment has good non-polluting ventilation performance, small area and fast deodorization speed. During the whole production process, organic substances can be decomposed, and harmful substances such as bacteria in livestock and poultry manure can be killed.

To develop ecological agriculture and develop and produce pollution-free “organic food”, the fertilization technology in agricultural production must be reformed, that is, to apply fertilizer reasonably, to follow the development path of organic-inorganic combination application, and to vigorously develop organic fertilizer. Benefits of using organic fertilizer:

1、 Improve soil and improve soil fertility: after applying organic fertilizer into the soil, organic matter can effectively improve the physical and chemical conditions and biological characteristics of the soil, ripen the soil, enhance the ability of fertilizer conservation and supply and buffer capacity of the soil, and create good soil conditions for the growth of crops.

2、 Improve product quality and increase yield: organic fertilizer is rich in organic matter and various nutrient elements to provide nutrition for crops. After the decomposition of organic fertilizer, it can provide energy and nutrients for soil microbial activities, promote microbial activities, accelerate the decomposition of organic matter, and produce active substances that can promote the growth of crops and improve the quality of agricultural products.

3、 Improve the utilization rate of fertilizer: organic fertilizer contains a lot of nutrients and releases slowly. The organic acid produced by the decomposition of organic matter can also promote the dissolution of mineral nutrients in the soil, which is conducive to crop absorption and improve the utilization rate of fertilizer.

The organic fertilizer production line uses modern microbial technology, mainly livestock and poultry excrement, and bran, peanut shell powder, crop straw and other auxiliary materials as carriers. The bacteria and livestock and poultry excrement are fully mixed by mixing method, so that the microbial strains are connected to the livestock and poultry excrement, including dehydrator, fermentation turner, semi-wet material crusher, horizontal mixer, disc granulator, dryer, cooler, drum screening machine, film coating machine The bio-organic fertilizer produced by packaging equipment, belt conveyor and other equipment after a series of harmless treatment such as rapid heating, fermentation, decomposition and deodorization.

It is said that the organic fertilizer processed by the organic fertilizer granulator is good, so where is it? Bioorganic fertilizer is rich in organic matter, including nitrogen, phosphorus, potassium and other elements, as well as calcium, magnesium, sulfur, manganese, zinc, copper, boron, molybdenum, chlorine and other trace elements. Most importantly, functional bacteria can decompose mineral phosphorus in soil, decompose mineral potassium in soil, release phosphorus, potassium and other nutrients, and provide stable nutrients for crops. This may be the magic of bio-organic fertilizer!

From the use effect of many years, the organic fertilizer processed by the mechanical fertilizer granulator has achieved satisfactory results in the verification of fertilizer efficiency and various crops, and has been recognized by many people. With the rapid development of organic agriculture in China, bio-organic fertilizer shows a growing market prospect.

Seven advantages of using bio-organic fertilizer

1、 Decomposition of nitrogen, phosphorus, potassium and animal and plant residues, release of nutrients, decomposition of pesticides and herbicide compounds, reduce the use of fertilizer by 30% to 50%, and increase the utilization rate of fertilizer by about 40-60%. In addition to the high level of bio-organic fertilizer, the total input of organic fertilizer processed by mechanical fertilizer granulator will not increase, but long-term bio-organic fertilizer, which may be less than that in previous years.

2、 Yield increase: grain and oil output 10-15%, cash crop output 15-25%, fruit and vegetable output 15-40%, single variety, single fruit weight increase, fruit and vegetable early maturity and harvest period extension.

3、 It can improve the disease resistance of crops. Antibiotic bacteria can reproduce in large numbers in the soil to produce antibiotics and effectively inhibit the growth of pathogens. According to different crops, the incidence rate can be reduced by 50-80%, especially for more than 30 kinds of pathogens, including blight, verticillium wilt, sunspot disease and root rot.

4、 Drought and drought: during seed dressing or top dressing at seedling stage, the roots of crops can be developed by more than 60-200%, and the ability to conserve water and fertilizer is enhanced, laying the foundation for high yield, especially the effect of fertilizer based on carbon production is greater.

5、 Soil improvement: when the organic microorganism decomposes the organic matter, it will produce a large number of organic acids and binders, which will help to form the soil colloid and massive structure that can adjust the soil PH value. Improve the physical and chemical properties of soil, increase the structure of soil block, and reduce water evaporation.

6、 Environmental protection and green: vegetable vitamins, food protein content, full of oil and grain, add one or two pieces of fructose, and fruits and vegetables grown with bio-organic fertilizer have the flavor of childhood. Recall the taste of your childhood.

7、 Multi-year yield growth effect: after the beneficial microorganisms are applied to the soil, they continue to decompose the organic matter and crude fiber for reproduction, which means that many small fertilizer plants continue to provide nutrition for crops around the crops, relax the soil, reduce the input of fertilizers and pesticides, and improve the yield and quality of crops. The comprehensive income cannot be calculated.