Category: npk fertilizer production line

npk fertilizer production line

How to select suitable dryer in npk fertilizer production line

by organic fertilizer production line

In the production process of bio organic fertilizer, the moisture content of fertilizer is required to be lower than 14%. If the particles are too wet, they need to be dried. Therefore, drying is an indispensable and important process in the fertilizer production line, which directly affects the output, quality and energy consumption. It is very important to select the fertilizer granule dryer machine reasonably.

In the fertilizer production process, the fertilizer processed by the rotary drum granulator enters the dryer for drying. In order to avoid the death of effective live bacteria due to high temperature in the drying process, the temperature of hot air contacting with materials is different according to the moisture content of materials. It is suggested that the hot air temperature can be controlled in sections, which can improve the thermal efficiency and avoid the death of effective living bacteria.
Combined with these characteristics, a drum dryer suitable for low temperature and low moisture drying is selected, which can control the temperature of hot air to ensure that the material temperature is not higher than the specified temperature in the whole drying process. A cooler can be added at the tail of the machine, which can be cooled immediately after drying, which has the function of multi-purpose.

 

A section of secondary granulation area is set in the front of the rotary drum dryer for fertilizer, in which the material can realize secondary granulation. After that, the material is lifted up by the lifting plate for full drying. The wet hot air is drawn out through the exhaust fan through the pipeline at the tail of the dryer, and then enters the settling chamber for settlement. After the secondary dust reduction treatment, the tail gas of NPK production line can be discharged into the atmosphere.
npk fertilizer production line

What are the advantages of chicken manure organic fertilizer production line in processing fertilizer

by organic fertilizer production line

At present, the actual utilization rate of chemical fertilizer in China is only 30% – 45%, even lower in some regions! After the application of organic fertilizer, the beneficial biological activity improves the soil structure, increases the soil water and fertilizer conservation capacity, thus reducing nutrient loss, and increasing the effective utilization rate of chemical fertilizer to more than 50%. It can also reduce the amount of chemical fertilizer and the cost of fertilization. Since the 1970s and 1980s, the UK, France and Japan have reduced the use of pesticides and fertilizers. Organic fertilizer is the main fertilizer. The use of chemical fertilizers and pesticides has been greatly reduced. The grain output has increased and the quality is much better than before. Therefore, the fertilization method of “giving priority to organic fertilizer, supplemented by chemical fertilizer” is a reasonable fertilization method at present!

More and more farmers are looking for ways to produce organic fertilizer as the organic movement continues to grow. While there are many commercial products available, some farmers are choosing to make their own fertilizer using organic production equipment.

There are a few things to keep in mind when using organic fertilizer production equipment. First, it is important to choose the right equipment for your needs. There are a variety of organic fertilizer production systems available, so it is important to select the one that best fits your operation.

Second, it is important to follow the manufacturer’s instructions when using the equipment. This will ensure that you are using the equipment properly and that you are getting the best results.

Finally, it is important to monitor the organic fertilizer production process carefully. This will help you troubleshoot any problems that may arise and make sure that the fertilizer is being produced correctly.

npk fertilizer production line

Maintenance method of batching control equipment in npk fertilizer production line

by organic fertilizer production line
The electronic batching scale is used to mix various materials in NPK production line, so that the chemical fertilizer is allocated in proportion to meet the characteristics of crop fertilizer demand. So how to maintain the batching scale and electronic control part?

1. The control room should be clean, dry and ventilated. It is better to install air conditioning to keep the indoor temperature constant;
2. After each shutdown and restart of the system, the host and channel instrument should be powered on and preheated for 15min before putting into operation;
3. Observe the pointer of the milliammeter. Under heavy load, it should not exceed 10mA. Ensure the uniform output of materials and facilitate the processing of fertilizer granulator;
4. Maintain the pre-pressure of the scale body. Normally, it is 1～2mA for no load (indicated by the pointer of the meter), and 6～8mA for heavy load, otherwise the sensor should be readjusted or replaced;
5. The sensor should be fixed on the mounting base, and the cable connecting the amplifier should not be loose;
6. The control cabinet should be fixed by embedded screws, and the shell should be grounded reliably (the grounding resistance is less than 4Ω);
7. There should be no vibration source, radiation source and strong electromagnetic source in the control room;
8. It is strictly prohibited to prevent tea cups, rice bowls and other objects on the control counter, and to prevent electric furnace and other heating equipment under the control cabinet;
9. Regularly clean the main engine, channel controller and other electrical appliances in the control cabinet to keep the interior clean;
10. After the batching system is shut down, if it is not used for a long time, all the power supplies of the main engine, channel instrument and electrical appliance shall be turned off; if the system is shut down for more than 15 days, the host and channel instrument shall be powered on and preheated for more than half an hour every 15 days to prevent moisture intrusion.

npk fertilizer production line

Correct operation of large organic fertilizer equipment in npk fertilizer production line

by organic fertilizer production line

How to operate fertilizer equipment correctly in NPK production line? For the operation of fertilizer production equipment, people think that they are very experienced in operation, but in actual operation, all kinds of faults come from nonstandard operation. Incorrect use will cause problems with fertilizer equipment.

In order to avoid wrong operation, here summarizes the following methods to operate fertilizer machine correctly.
1. Operators should not wear gloves. When the fertilizer granulator is blocked, it is forbidden to put hands into the filler hopper.
2. Before starting the fertilizer equipment, it is necessary to check whether the connecting bolts of each part of the unit are tight, whether the tightness of the drive belt is appropriate, and whether the power line is in good condition. Whether the shafts are parallel.
3. After NPK production line is started, make the equipment idle for 3 minutes and check whether the operation sound is normal. It can only work after the machine rotates smoothly.
4. Do not stop the machine immediately after the work is finished, but idle for 3 minutes so that the materials in the machine can be completely discharged. Cleaning and maintenance shall be carried out after shutdown.
5. After 300 hours of operation of the fertilizer dryer, wash the bearings and change the oil.
6. During the work of the organic fertilizer and NPK fertilizer production line, pay attention to the operation of the dryer at all times, and feed evenly to prevent clogging, and do not overwork for a long time.
7. When the fertilizer dryer is running, the operator shall not leave the unit, and shall not disassemble the machine during operation to observe the working conditions in the drying room.
8. The fixed operation of heavy equipment such as rotary drum granulator, organic fertilizer granulator and dryer should be fixed on the cement foundation.
npk fertilizer production line

How much profit can be gained from processing fertilizer with sheep manure organic fertilizer production line

by organic fertilizer production line

Organic fertilizer can improve the utilization rate of fertilizer in the soil. The main raw material of organic fertilizer is animal manure. They include: pig, cow, chicken, sheep, etc. There are many advantages in using sheep manure to produce organic fertilizer.

Raw material analysis of sheep manure organic fertilizer

Nutrition analysis: 24% – 27% organic matter content, 0.7% nitrogen content to 0.8%, 0.45% to 0.6% and 0.3% potassium content to 0.6%, organic matter sheep urine 5% content, 1.3% to 1.4% phosphorus content, nitrogen content is extremely low, very rich in potassium, as high as 2.1% to 2.3%
Character analysis: Sheep are ruminants, but they rarely drink water, so the stool is dry and thin, and the stool volume is very small. Sheep manure is a kind of thermal fertilizer between horse manure and cow manure.
Sheep excreta and urine are rich in nutrients, which can not only easily decompose the effective nutrients absorbed by crops, but also have the late nutrients that are not easy to decompose. It is a good fertilizer that combines the efficiency and speed of fertilization. The decomposed sheep manure treated by the compost turning machine is suitable for the application of various soils.

Technology of sheep manure organic fertilizer production line

Sheep manure was composted and fermented by high-temperature fermentation bacteria, straw was crushed, and the materials were mixed with biological compound bacteria, and the compost turner was used for regular composting. The decomposed organic matter can be directly made into powder fertilizer or further processed. Sheep manure compost as a part of raw materials, mixed with inorganic fertilizer according to the formula, can be called high efficiency organic fertilizer after NPK production line processing.

 

Special reminder: all animal manure must be put into the ground through harmless fermented fertilizer before use. Because the raw fertilizer contains a variety of harmful bacteria, it will breed diseases and insect pests, damage soil health, thus affecting the healthy growth of crops.
In short, organic fertilizer is a kind of green and harmless soil fertilizer, and it is the mainstream of future agricultural development. It is recommended that we do not use chemical fertilizers in a single organic fertilizer for the best results.
npk fertilizer production line

How to choose the screen of the drum screen in npk fertilizer production line?

by organic fertilizer production line

Drum screening machine is also widely used in fertilizer production industry. Both the powder and the granule processed by the fertilizer granulator should be screened by the roller screen.

The screen selection of drum screening machine is related to the efficiency of the equipment and the service life of the screen, so the selection of the screen is also more important in the fertilizer machine.
The screen mesh of the drum screening machine is generally selected as manganese steel woven mesh, stainless steel woven mesh, and manganese steel woven mesh is generally recommended. In addition, the selection process is also related to the particle size of the screened material. For example, the size of the screen hole should consider the particle size made by the rotary drum granulator.
The material size is generally between 10mm-200mm, using manganese steel woven mesh. The sieved material whose particle size is between 200 mesh and 300 mesh adopts stainless steel woven mesh. When the screen is too small, it is generally necessary to install a lining screen, to protect the working screen, and secondly to play a supporting role to extend the life of the working screen.
npk fertilizer production line

Benefits of automatic batching equipment in NPK production line

by organic fertilizer production line

The automatic batching equipment has the functions of automatic starting, automatic discharging and automatic zero position jumping, with high accuracy. In the fertilizer industry, the production of NPK fertilizer also needs a variety of raw materials, which requires the use of automatic batching scale. However, considering that fertilizer products are different from food and medicine, the accuracy requirements of batching scale are not strict, so the equipment cost of batching system is not so high, and it replaces manual batching.

Therefore, it is very convenient to configure such equipment in NPK production line. The mechanical conveyor belt is used for feeding and discharging.
Huaqiang automatic batching scale is suitable for the production of special organic fertilizer, bio organic fertilizer and NPK formula fertilizer, and the addition of a variety of trace elements and a variety of biological function bacteria. The raw material is proportioned and suitable for granulation by rotary drum granulator.

Features of fertilizer automatic batching system:

1. There are many kinds of ingredients: 2-8 kinds of materials can be mixed, and the mixed materials are suitable for fertilizer granulator processing;
2. Ingredients accuracy ≤±0.5%, packaging accuracy ≤±0.2%;
3. The formula can be changed at any time according to the user’s production needs;
4. With printing function, reports can be printed at any time;
5. With on-site or remote monitoring system function, connected to a large screen to display the current formula;
6. Small footprint (above-ground, semi-underground, underground), low power consumption, simple operation, easy maintenance, and lower investment costs.
7. The ingredients are accurate, precise, simple and convenient.
How much is an automatic batching system for an NPK production line? What are the models of the batching equipment? Can it be customized? If you want to know more about the use of automatic batching equipment, please contact us.
npk fertilizer production line

Precautions for operation of fertilizer dryer on NPK production line

by organic fertilizer production line

Whether it is organic fertilizer processed by the compost turning machine or NPK fertilizer, dryers are often used in the production and processing of fertilizer plants.

Precautions for installation of NPK production line of dryer

1. The machining surface of the two bearing bases of the fertilizer dryer is on the same level, the center distance tolerance is 1 mm, the non parallelism of the longitudinal center line is 0.5 mm, and the horizontal center line is 0.5 mm per meter.
2. The contact angle of the fertilizer dryer should be average, not less than 1-2 points per 50 “50mm, the contact surface between the hollow shaft and the bearing should be 90 ° – 100 ° and not less than 2 points per square inch, and the clearance between the shaft journal and both sides of the bearing of the fertilizer dryer is approximately the same. The granules formed by the fertilizer granulator incline from the drum dryer.
3. The mating surface of the cylinder flange of the dryer equipment and the front end cover should ensure good contact, no gaskets are allowed, and the tolerance of the two hollow shafts is less than 0.8mm. When the big gear ring of the fertilizer dryer and the cylinder end cover are connected and assembled and corrected, the thrust should be consolidated, and the positioning pin should be installed. The radial swing of the ring gear is not more than 0.5mm, and the axial swing is not more than 0.84mm.
4. When the lining plate device of drum dryer is installed, the end cover should be installed first, and the screws should be tightened evenly without water leakage. There should be no gap in the rubber lining of fertilizer dryer, and the gap should be blocked with sponge.
5. The center line of the pinion should be parallel to the center line of the big gear, and its deviation should not be more than 0.2mm per meter. The tooth top clearance is 1 / 4 module, the tooth side clearance is 1.06-1.8mm, the tooth surface contact area of the dryer is not less than 50% of the tooth length and 40% of the tooth height.
npk fertilizer production line

Fermentation method of composter in chicken manure organic fertilizer production line

by organic fertilizer production line

In the production of livestock manure fertilizer production line, the key equipment is the organic fertilizer turning machine. The materials and the composition of the main parts have a very important impact on the processing of livestock manure. Here is a brief introduction to the compost fermentation program of the organic fertilizer turning machine.

Fermentation scheme of organic fertilizer compost turning machine:

1. First, pile chicken manure or other animal manure, domestic waste and other fertilizer base materials on a flat ground in strips: the width of pile is equal to the width of equipment, the height is as high as possible, and the length is as long as possible, such as 100m, 50m, etc. if the site is feasible; the ground should be flat, cement, brick, and land can be used (as long as it is flat and has a certain hardness). The production of 10000 tons of fertilizer is required The area is 5-6 mu.
2. Add the piled chicken manure (other livestock manure or domestic garbage) to the biological starter (strain), 1 kg of starter (strain) per ton of fertilizer base material.
3. Use a compost turning machine to ferment straw and chicken manure (pig, cattle, sheep and other livestock manure, filter mud, sludge, domestic garbage, and other agricultural and animal husbandry organic solid waste, the water content should be 50%-70%), and fermentation Mix and stir evenly. It can be deodorized in 3-5 hours, and the temperature is increased to 50 degrees in 16 hours, and when the temperature reaches 60-65 degrees, it will be turned over again to increase oxygen. In the future, whenever the temperature in the pile reaches 60℃-65℃, the pile will be turned over to achieve the effect of uniform fermentation, aeration, and cooling, and repeat the last process until it is ripe.
4. If the water content of chicken manure is too high, you can use the method of reflux to put the last dry fertilizer on the bottom to form a strip, put the chicken manure in the middle, so that the water on the top is soaked to the bottom, and then turn.
5. Generally, it takes 7-10 days to fertilize. The decomposed compost is processed again by granulator. The fertilizer granulator machine price is low, and the machine is stable and durable.
npk fertilizer production line

Troubleshooting of bucket elevator in NPK compound fertilizer production line

by organic fertilizer production line

Bucket elevator is used as the conveying equipment of organic fertilizer production line and npk blended fertilizer. How to deal with failures in the application process?

1. Aiming at the chain hook fracture problem of bucket elevator, the staff should lengthen the distance of the chain hook wire during maintenance, and add a reinforced base plate at the fixed part of the chain hook when installing the hopper, and weld the two parts together, so as to form a relatively complete chain link. This can not only reduce the occurrence of the chain hook fracture to a great extent, but also improve the safety One step to ensure the strength of the chain hook.

 

2. In view of the situation of the upper sprocket slipping, before NPK production line work, the relevant staff must check the situation of the sprocket of the elevator, and try to use the anti-skid sprocket as far as possible. The upper sprocket can be processed to form a chain nest shape, which can greatly reduce the occurrence of the sprocket slipping, and the transmission efficiency of the bucket elevator can also be effectively improved .
3. The bucket elevator transports the granules formed by the fertilizer granulator. In view of the situation that the materials stick to the wall in the bucket elevator shell, the shell situation must be fully considered when selecting the conveyor.
Back To Top