Category: organic fertilizer equipment

Generally speaking, the complete equipment of chicken manure organic fertilizer production line is mainly composed of fermentation system, drying system, deodorization and dust removal system, crushing system, batching system, mixing system, granulation system, screening system and finished product packaging system.

The fermented and decomposed chicken manure is sent to the crusher for crushing, and the fineness of 80 mesh materials accounts for more than 65%. It is sent to the organic raw material warehouse through the conveyor belt. After electronic measurement, it enters the raw material grinder together with other raw materials (nitrogen, phosphorus and potassium) for secondary crushing and mixing. The crushed and mixed material is sent to the organic fertilizer granulator through the belt conveyor, and the particles are sent to the dryer and hot blast stove through the belt conveyor The hot air in the dryer is introduced into the dryer through the induced draft fan, which fully contacts with the organic fertilizer particles entering the dryer. The moisture in the particles is quickly exchanged out, and a large amount of water vapor is introduced into the dust drop chamber by the induced draft fan, and then discharged after dust removal and water washing.

After drying, the temperature of the dried particles is about 70 degrees, which flows out through the tail of the dryer, and then enters the cooler for cooling. The normal temperature air introduced by the induced draft fan fully contacts with the high-temperature particles in the cooler. The temperature of the high-temperature particles is gradually cooled to the normal temperature. The hot and humid air in the cooling organic fertilizer machine is introduced into the dust drop chamber by the induced draft fan, and then discharged after dust removal and water washing. The organic fertilizer particles cooled to normal temperature flow out from the tail of the cooler and enter the screening machine. Under the continuous rolling action of the screening machine, the unclassified organic fertilizer successively passes through the fine screen section and the finished product screen section of the screening machine. The organic fertilizer is divided into three specifications: fine return material, finished product particle and large particle. The fine return material and the crushed large particle are returned to the organic fertilizer granulator through the return belt conveyor After re granulation, the finished product particles are sent into the coating machine through the belt conveyor, and fully contact and mix with the coating oil or functional bacteria that are metered into the coating machine. The coated oil or functional bacteria are evenly wrapped and absorbed on the surface of organic fertilizer particles, and then enter the finished product warehouse. After being measured by the electronic metering packaging machine, they are sent to the packaging machine for packaging and sealing, and then enter the finished product warehouse. 

Sheep manure organic fertilizer has always played an important role in the fertilizer industry and is now deeply loved by farmers in various regions. Sheep manure organic fertilizer is rich in a large amount of organic matter, and is an important source of improving soil organic matter. It can even restore the previously fertile soil that has hardened and deteriorated. This is mainly related to the rich variety of organic trace elements in sheep manure organic fertilizer, which promotes the continuous activity and reproduction of beneficial bacteria in the soil, slowly restoring the firmness of the soil, and increasing the soil’s permeability and water permeability. During the growth and development process of crop roots, they not only obtain abundant nutrients but also fully come into contact with water and oxygen, greatly improving the survival rate of seedlings.

Small organic fertilizer production equipment is used in the processing engineering of animal manure organic fertilizer production lines. Small organic fertilizer production lines have the characteristics of low total investment price, low cost, and low technical requirements, making them suitable for large planting and breeding enterprises and small organic fertilizer factories. Small organic fertilizer production equipment plays an important role in reducing livestock and poultry manure pollution. Processed organic fertilizers are widely used in industries such as fruits, vegetables, tea, grains, and plants. In recent years, due to the large-scale development of animal husbandry, a large amount of feces and sewage have been generated. Organic fertilizer equipment is a large, medium, and small organic fertilizer equipment production line manufacturer that mainly uses decay and deodorization technology, integrating practical and effective decay fermentation technology, particle processing, raw material mixing, drying, packaging, etc., and uses these processing technologies to process livestock and poultry manure into harmless commercial organic fertilizers. These organic fertilizer equipment not only promote the harmless treatment and resource utilization of livestock and poultry manure, but also form an industrial chain of commercial operation and production, achieving industrialization and marketization.

The reason why organic fertilizer has a high profit is that more and more farms are coming, and livestock and poultry manure resources are very abundant, cheap, and even free of money. Many of them are wasted. However, processing organic fertilizer is an essential fertilizer for agricultural cultivation, which is actually turning waste into treasure. Therefore, the prospects of the organic fertilizer industry are still very good.

With the increasing attention of governments at all levels and the recognition of organic fertilizer by farmers, the production and market of organic fertilizer have entered a period of rapid development. In the process of organic fertilizer production by organic fertilizer machine, feed production equipment or general compound fertilizer production equipment is commonly used, but it is often not suitable for selection due to poor pertinence.

1: The results showed that the crawler type compost windrow turner should be used in the strip stack fermentation. This type of composting method has the advantages of flexibility, simplicity, large treatment capacity and good air permeability. When processing the same volume of organic materials, the area occupied by strip stack fermentation is 2-3 times of that of trough fermentation.

2: Trough fermentation: trough fermentation is generally a partition wall built on the cement floor, and the top of the partition wall is paved with guide rails. The compost windrow turner walks on the guide rail and is equipped with a rail changing mechanism. The tipper can move from one trough to another. Whether it is a self-propelled compost windrow turner or a trough tipper with multiple troughs or one trough with one machine, the operation of the tipper will be more flexible if it has the function of breaking and stirring during the turning process.

3: The main equipment of trough fermentation is chain plate compost windrow turner; the chain plate compost windrow turner can be equipped with bacterial liquid spraying device, which can well meet the process requirements and spray mixed bacterial liquid according to the working characteristics of the compost windrow turner, so as to reduce the mixing process in the early stage. 

There are 10000 tons of feces and factory waste materials that can be used every year. The actual annual production of finished organic fertilizer is about 8000 tons. According to the above conditions, our company designs the following fertilizer production process for your company as follows:

Production process: fermentation materials are put into the fermentation tank evenly sprinkle the bacteria agent, turn over the pile fermentation, ferment for 12-15 days, leave the trough, sift, crush, premix, (granulation) package and sell. 
1. The trough compost windrow turner adopts trough biological fermentation. According to your production scale, you need to build four fermentation tanks with a width of 3 meters and a length of 50 meters. The fermented material is continuously poured into the fermentation tank, and the turning machine is used to move to the other end of the fermentation tank every day. It is three meters high, and can achieve the purpose of water regulation and uniform mixing, so that a lot of land and a lot of labor can be saved. It can achieve the purpose of being fully decomposed.
2. The forklift moves the fermented organic fertilizer to the semi-finished product stacking area, which is convenient for handling the fermented organic fertilizer every day and leaving the pond in time.
3. The sieving machine sifts the fermented organic fertilizer, and detects the large pieces and sundries inside, which is convenient for the next step of crushing and packaging.
4. The crusher separates the large debris and stones in the sieved organic fertilizer and then crushes them, so that it is beautiful and can ensure the quality of the product.
5. The premixer can premix the sieved and crushed organic fertilizer to ensure the stability of the product quality, and at the same time play a mixing role for the production of special fertilizers and various compound fertilizers when adding fertilizers and trace elements.
6. ​​After the packaging machine is evenly premixed, the organic fertilizer will be granulated if needed, and if no granulation is required, it will be directly packaged and sold.

Organic fertilizer crawler compost windrow turner is a kind of large-scale compost machine. It is full hydraulic operation system, pull rod type steering wheel operation, crawler type walking, strong power, advanced technology, large output, strong overturning capacity, hydraulic lifting adjustment of tipping drum, high automation, simple operation, it is the compost equipment for organic material oxygen consumption fermentation into organic fertilizer.

Organic fertilizer compost windrow turner is a kind of organic fertilizer which can store poultry excrement, agricultural waste, filter mud, sludge, domestic garbage and other pollutants through the principle of oxygen consumption fermentation. It can be heated in one day, deodorized in 3-5 days, (can kill eggs and other pathogens in feces) and become fertilizer in seven days. It is faster and more efficient than other mechanical fermentation methods. According to the requirements of customers, some auxiliary facilities, such as automatic sprinkling device, can also be used.

Ground stacking fermentation mode is a fertilizer making mode which can save civil engineering and human resources. It is necessary to stack the materials into long strip stacks, and the materials are stirred and broken by the compost organic fertilizer machine regularly, and the organic matter is decomposed under aerobic conditions. With the function of crushing, time and labor are greatly saved, and the production efficiency and product quality of organic fertilizer plant are significantly improved, and the cost is greatly reduced. When the tipper works, it can effectively mix sludge, chicken manure and other materials with bacteria and straw powder. It creates better aerobic for material fermentation. It is not only much faster than deep trough fermentation, but also effectively prevents the production of hydrogen sulfide, amine gas, and other harmful and malodorous gases in fermentation, which meets the requirements of environmental protection. 

Organic fertilizer fermentation equipment is currently widely used in organic fertilizer production lines, which can improve production efficiency and produce high-quality organic fertilizers. Before producing organic fertilizers, it is necessary to treat the feces to achieve the best results.

Currently, opening an organic fertilizer processing plant in rural areas is very simple. The raw materials used for producing organic fertilizers are chicken manure, duck manure, pig manure, cow manure, and crude fiber raw materials, which come from a wide range of sources. In addition, small-scale production of organic fertilizers in rural areas requires small equipment investment, low production costs, easy operation, and abundant returns. So, it is suggested that everyone can examine this aspect.

The main investment of organic fertilizer plants is to build rainproof steel structure greenhouses, organic fertilizer production equipment, organic fertilizer raw materials, workers’ wages, fermentation costs, shipping costs, electricity costs, and other expenses. The investment in small organic fertilizer equipment is about 100000 yuan, and other expenses are about 300000 yuan. The overall investment will not exceed 500000 yuan, and the profit per ton of organic fertilizer is at least 200 yuan. The annual output of small organic fertilizer plants ranges from 2000 tons to 5000 tons, with an annual output of 2000 tons, The annual net income is also around 400000 yuan, so building a small organic fertilizer factory only takes about one year to recover costs.

The so-called pig manure and cow manure small-scale organic fertilizer production line refers to a small complete set of equipment that uses cow manure and pig manure as raw materials to process organic fertilizer. The configuration of the small-scale production line is relatively simple, mainly focused on producing powdered organic fertilizer, because the investment in powdered organic fertilizer equipment is lower and it is easier to start. If the benefits are good in the later stage, it can be upgraded again. What equipment is used in the production line of cow manure organic fertilizer? According to the production process of cow manure organic fertilizer, the equipment used in the cow manure organic fertilizer production line includes: pre mixer, fermentation tipping machine (or fermentation tipping machine), crusher, disc granulator, screening machine, and packaging machine. This is the basic configuration for producing cow manure granular organic fertilizer. According to a small production line with an annual output of 3000-5000 tons, the price of the entire equipment is around 150000 to 300000 yuan.

Build a system for resource utilization of livestock and poultry manure, comprehensive utilization of straw, and harmless treatment of diseased and dead livestock and poultry, and establish a professional collection system for livestock and poultry manure and diseased and dead livestock and poultry. By utilizing agricultural waste as a resource, we provide clean energy for rural areas, provide strong protection for black soil through organic fertilizer return, and solve the problem of agricultural non-point source pollution caused by livestock manure pollution.

The trough compost windrow turner is widely used in the fermentation and composting of organic wastes such as livestock manure, sludge waste, sugar mill filter mud, dregs cake and straw sawdust. It is widely used in the fermentation of organic fertilizer plants, compound fertilizer plants, sludge waste plants, horticultural fields and Agaricus bisporus planting plants.
Trough compost windrow turner is also known as rail compost machine, track compost machine, compost machine and so on.

The tipping span of our company’s compost windrow turner can be between 3-30 meters, and the dumping depth can reach 0.8-1.8 meters. There are many specifications and models of double groove and half groove type to meet the different needs of customers. There are many types of trough compost windrow turner, and the function configuration is uneven. For detailed parameters, please call the sales manager
Zhengzhou Tianci Heavy Industry Machinery Ltd has been established for 20 years. It has experienced many ups and downs, rich production experience and continuous innovation spirit. Our main production of organic fertilizer machines are: organic fertilizer granulator, crusher, mixer, conveyor, compost windrow turner, coating machine, packaging machine, dryer, cooler, screening machine, etc., while the sale of 1-200000 npk fertilizer production line, organic fertilizer production line, biofertilizer project production line, BB fertilizer complete equipment. We provide customers with a series of after-sales services, such as plant design, equipment debugging and installation. We are looking forward to cooperating with you!

At present, organic food has entered ordinary people’s homes in the market. With the strengthening of people’s health awareness, organic agriculture will usher in rapid development. As an important component of organic agriculture, the organic fertilizer market definitely has unlimited prospects. Because the investment in organic fertilizer processing plants is not significant and there is no technical threshold, as long as the quality is excellent, there is no need to worry about sales. Therefore, in current rural areas, running a small organic fertilizer processing plant is a good entrepreneurial project. Of course, before investing, it is important to consider the local sources of raw materials. In areas with more farmers, setting up such small factories would have lower costs and better prospects.

A complete organic fertilizer production line includes equipment such as fermentation tipping machine, grinder, feeding machine, horizontal mixer, organic fertilizer granulator, dryer, cooler, screening machine, weighing and packaging machine. This organic fertilizer production line can be used to produce granular and powdered organic fertilizers. Firstly, it is necessary to determine the product requirements for production. Currently, there are many types of organic fertilizers, organic inorganic compound fertilizers, bio organic fertilizers, granular organic fertilizers, and powdered organic fertilizers circulating in the market. Different products require different production line equipment, and small cow manure organic fertilizer production lines can be used to produce ordinary organic fertilizers. Whether the raw materials for organic fertilizer processing are chicken manure, cow manure, pig manure, or sheep manure, they can be used.

The machine equipment for making organic manure from cow dung can not only make organic manure from cow dung and sheep dung, but also the production line of general organic manure equipment is suitable for chicken dung, pig dung, cow dung, sheep dung, straw, medicine residue, furfural residue, humic acid, pond mud, domestic sludge of urban sewage treatment plant, etc. The selection of organic fertilizer production equipment varies slightly due to different raw materials.

Choosing the correct configuration of organic fertilizer production lines is also important for improving the efficiency of organic fertilizer production lines. Organic fertilizer production line manufacturers can achieve good sales in the fierce market competition, not only because of the excellent quality and unique design of the equipment, but also because our factory has professional technical personnel to guide the installation of the equipment and teach operating skills hand in hand. We also impart experience in daily maintenance of the equipment, so that the organic fertilizer production line can serve users to the maximum extent and bring considerable economic benefits.

Compared with similar products, the trough compost windrow turner has unique advantages in price and performance. The organic fertilizer plants in our country can not only save the cost, but also produce more environmentally friendly organic fertilizer, and have the capital to develop a larger market.

Trough type compost windrow turner is widely used in organic fertilizer plant, compound fertilizer plant, sludge waste plant, horticultural field and Agaricus bisporus planting plant. By using modern technology, livestock manure, agricultural and animal husbandry waste, urban domestic waste, filter mud, sludge, waste residue, distiller’s grains, etc. are harmlessly and synergistically treated to make them safe fertilizers for improving soil and improving crop quality. The organic fertilizer machine is an ideal equipment for transforming part of pollution sources and organic wastes into bio organic fertilizer.

Trough type compost windrow turner is suitable for aerobic fermentation. It can be used with solar energy fermentation chamber, fermentation tank and transfer machine. The function of one machine with multiple slots can be realized by matching with the mobile machine. The matching fermentation trough can not only discharge material continuously, but also batch discharge. High efficiency, stable operation, strong and durable, even flip. Control cabinet centralized control, can realize manual or automatic control function.  

1. Fermentation
The raw materials are collected and mixed with straw and chicken manure to make compost and ferment. In the process of fermentation and seed production, the use of a compost windrow turner can make the material fully ferment. Only by turning the pile in time and evenly can this be achieved. Some places are very dry, some places are very wet, which will affect the fermentation quality, so it is recommended to use a stacker.
2. Crushing and mixing of ingredients
The composted materials, inorganic fertilizers such as N, P, K and other additives are crushed, proportioned and mixed through a material crusher and a horizontal mixer in a certain proportion. The function of this system is to crush, mix and mix the composted materials, nitrogen, phosphorus, potassium, inorganic fertilizers and other additives in a certain proportion. According to many years of experience, the following suggestions are put forward for the equipment: the vertical crusher is used to crush the compost of cow manure, which is not easy to stick to the wall and block; the multi-layer turbulent chain hammer structure is used to improve the crushing performance; the continuous automatic batching system is suitable for the dynamic measurement and batching control of organic fertilizer raw materials; the mixing industry is equipped with a double shaft continuous mixer, which has good sealing performance, and the sticky and wet materials are not easy to be at the root of the mixing shaft adhere.

3. Granulation
A new type of organic fertilizer granulator was used to granulate the materials. The function of this system is to make particles from the materials which have been mixed completely. The advantages of the granulator are: wide adaptability of raw materials, wide requirements for raw material density and moisture content of raw materials, stable granulation, high forming rate of granules, uniform appearance of finished products, and no easy breakage;
Important steps in the production process of chicken manure organic fertilizer granulation.
4. Drying
Using the dryer, the granulated particles can be further removed to meet the standard requirements of moisture content of organic fertilizer.
5. Cooling
Cooling the granular materials with a cooler helps to store the particles with good quality. The hot particles from the dryer enter into the counter flow cooler from the top. The dry air enters from the lower part of the cooler under the action of the cooling fan, and carries out full cold and heat exchange with the hot and humid particles under the upper part. After cooling, the difference between particle temperature and ambient temperature is less than 5 ℃.
6. Screening
The unqualified particles are separated by drum screening machine, and transported to the crusher by belt conveyor, and then crushed and stirred for granulation again. The qualified particles are carried out in the next process.
7. Packaging
The qualified granules are packed by automatic quantitative packaging machine.
The whole organic fertilizer production process is connected by belt conveyor, bucket elevator or screw conveyor to realize the automatic production of organic fertilizer. The whole set of equipment only needs two or three workers to operate.