Category: organic fertilizer equipment

Biogas is a clean energy produced by fermentation of feces, which can be used to replace fuels such as coal for cooking or generating electricity. Manure is left behind after biogas generation. Manure can be fermented to produce organic fertilizer. It is also quite convenient for organic fertilizer equipment to use biogas to produce organic fertilizer.  how to use biogas residue to produce organic fertilizer in organic fertilizer equipment:

1. What are the components of dry biogas residue

Biogas residue is a solid substance left behind after the anaerobic fermentation of livestock and poultry manure to produce biogas. Due to long-term immersion in the biogas digester, the moisture content of the biogas residue can be very high. To produce organic fertilizer, it is necessary to separate the dry biogas residue material through a solid-liquid separator, which contains rich organic matter, humic acid, amino acid, nitrogen, phosphorus, potassium, and trace elements. The organic matter calculated by dry matter is generally above 95%, and other components vary depending on their fermentation materials.

2. What is the role of biogas residue

Biogas residue is mainly used to produce organic fertilizer, and organic fertilizer equipment is used as crop base fertilizer and topdressing. Through the application of organic fertilizer, not only the goal of reducing the amount of chemical fertilizer has been achieved, but also the soil has been improved. Biogas residue can also be used as a nutrient soil for preparing flowers, seedlings, traditional Chinese medicinal materials, and vegetable seedlings.

3. Equipment for producing organic fertilizer from biogas residue

Organic fertilizer equipment The production equipment required for producing organic fertilizer from biogas residue from beginning to end include a solid liquid separator, a dryer, a stacker, a belt conveyor, a mixer, an organic fertilizer granulator, an automatic packaging machine, a biogas slurry delivery pump, a liquid fertilizer storage tank, laboratory equipment, and related ancillary facilities.

4. Production process of biogas residue organic fertilizer

The process of producing organic fertilizer by fermentation with biogas residue organic fertilizer equipment is relatively simple. For example, ordinary organic fertilizer equipment only needs to ferment, crush, and screen the biogas residue separated from the solid and liquid, and then bag it. If biogas residue biological organic fertilizer is to be produced, it is necessary to add microbial strains to increase the efficiency of the fertilizer material. If organic fertilizer is made in granules, it requires more equipment and more processing steps. Of course, the fertilizer produced is also very popular in the market.

 NPK  fertilizer production line to be designed for producing the npk,compound fertilizer.In the npk fertilizer production line,it is to be equipped with different type and series fertilizer machine to finish the production process.How to design the npk fertilizer manufacturing process?There,we are as the professional fertilizer machine manufacturers share some information of the npk fertilizer production line with you.
NPK fertilizer production line to be designed for producing the npk fertilizer powder and npk,compound fertilizer granulator.In the npk fertilizer manufacturing process,it is to be equipped with different type fertilizer machine to finish the prouction process.In npk fertilizer production line,it is to be equipped with the fertilizer mixer machine to mix the raw materials,and it is to be equipped with the fertilizer crusher machine to grind the big and hard raw materials to the powder.And it is also to be equipped with the fertilizer granulator machine to make npk,compound fertilizer granulator,which the fertilizer granulator machine series to be designed for different type and series,we can accordeing to our raw materials and the granulator requirement to choose the suitable fertilizer granulator machine.

The fertilizer manufacturing process flowing:
1)Using the batching system to make the raw materials be ready according to a certain ratio
2)Using the fertilizer crusher machine to grind the big and hard raw materials into the powder
3)Put them into the fertilizer mixer machine to be mixed
4)If we make fertilizer into granulator,using the fertilizer granulator machine to make npk,compound fertilizer granulator.We can choose the roller press granulator machine to make npk,compound fertilizer granulator,which sometimes this type fertilizer granulator machine also can be used in organic fertilizer production line to make organic fertilizer granulator.
5)After graulating,using the fertilizer screener machine to separate the quality fertilizer granulator from the inquality fertilizer granulator.
6)Finally using the fertilizer coating machine to make the fertilizer to be coatied and then put them into the fertilizer packing machine to be packed.

At present,the organic fertilizer production line is more popular in the market.At present,we have roughly understood that the role of organic fertilizer production line is to treat the livestock manure to produce organic fertilizer,which not only deals with the livestock manure pollution,but also achieves the purpose of resource recycling.At the same time,the design and production of mechaincal equipment also promote the application of organic fertilizer production line,so what is the process flow in the organic fertilizer production line designed by using organic fertilizer equipment?
The raw materials for the production of organic fertilizer include chicken manure,sheep manure,cattle manure and other animal manure.The technological process of sheep manure organic fertilizer production line is mainly as follows:add fermentation bacteria to organic waste,add some auxiliary raw materials,mix them and put them into fermentation tank for 7-8 days,and then they can be directly made into powdered organic fertilizer,or put into fertilizer granulator machine for making the organic fertilizer granulator.

The equipment of sheep manure organic fertilizer production line is characteristized by compact structure and advanced technology.The utilization of some benefical microorganisms can promote the rapid maturity of organic wastes,such as livestock manure,etc.It adopts unique fermentation technology can make organic waste quickly manure,remove water,sterilize,dedorize,achieve the purpose of harmless,resourcce and reduction treatment,with short fermentation cycle,low engery consumption and stable product quality.The sheep manure organic fertilizer production line is a complete set of production equipment which takes sheep manure for the production line of organic fertilizer from sheep manure to process commerical organic fertilizer:pre fermentation and treatment part and deep processing granulation part.The supporting equipment of sheep manure organic fertilizer production line mainly includes:fermentation compost turner machine,organic fertilizer crusher,rotary drum screener machine,horizontal mixer machine,disc granulator machine,rotary dryer machine,cooler,screener machine,coating machine,packaging machine,conveyor machine and other fertilizer equipment.
The sheep manure not only can be used in organic fertilizer production line,it also can be used in biofertilizer project to make bioorganic fertilizer.In the fertilizer manufacturing process,it is also to be equipped with different type and series fertilizer equipment to finish the production process.The fertilizer machine manufacturers also designed other series fertilizer equipment to finish the production process.

In recent years, we have witnessed the improvement of environmental protection measures and increased efforts to identify environmental pollution sources. In particular, there are strict requirements for the aquaculture industry with pollution capacity. The aquaculture industry must have the ability to handle fecal pollution alone, and meet pollution-free and pollution-free standards before it can operate. Therefore, the most troublesome issue for friends in the aquaculture industry before was the treatment of feces, and the emergence of organic fertilizer production lines officially enabled friends in the aquaculture industry to thoroughly solve this problem.

Performance characteristics of organic fertilizer production line:

Organic fertilizer has a variety of organisms and enzymes that can enhance the biological and enzymatic properties of the soil, increase the nutrient content of the soil, and improve the soil acidity and alkalinity, making the soil suitable for various agricultural growth.

“The organic fertilizer produced by the organic fertilizer production line has strong nutritional properties. If it is evenly applied, no additional fertilizer is needed for at least 100 days. This effect cannot be replaced by any fertilizer.”.

During the production of organic fertilizer production lines, drugs for preventing diseases and pests can be added to reduce diseases, pests, and rodents.

“The organic fertilizer produced by the organic fertilizer granulator has strong nutritional properties. If it is evenly applied, no additional fertilizer is needed for at least 100 days. This effect cannot be replaced by any fertilizer.”.

5. The organic fertilizer produced by the organic fertilizer production line has complete nutrients, and in addition to the three major nutrient elements of nitrogen and potassium, there are also abundant calcium, magnesium, and silicon, which change the soil composition and facilitate crop growth.

The role of the organic fertilizer production line is to mix livestock and poultry manure with crop straw (after crushing), and after high-temperature decomposition, process the material into organic fertilizer, thereby achieving the goal of recycling waste. The development of green agriculture also requires organic fertilizers to assist, and the organic matter microorganisms contained in field soil require organic fertilizers to regulate and improve. Long-term and correct application of organic fertilizers can not only completely improve soil structure, but also make due contributions to the construction and development of green agriculture, and can also bring higher economic benefits to oneself.

Cow manure as the raw material of producing the organic fertilizer in the organic fertilizer production line.In the fertilizer manufacturing process,how to make organic fertilizer using the cow manure.
 The compost cow dung has been harmless and stabilized.It has reached the basic conditions for the utilization of organic fertilizer resources,but it has  not reached the level of commericalization in the market.Its application effect and scope of use are still consistis.Due to the limitation,it is necessary to further process the compost material into a powdery or granular organic fertilizer and organic -inorganic compound fertilizer with commerical  properties through the subsequent fertilization process.There are major differences in the production and application of organic fertilizers.

A common practice in foreign countries is to use a fertilizer spreader to directly apply compost to the planting land.The reason is that the farm itself has a compost site and a large area of planting land,which can achieve a small range of self-recycling of planting materials.China’s national conditions are different.Most compost processing plants operate independently.There are no planting plots,and some are independent of dariy of farms. The advantages are complementary, which make up for the shortcomings of the fertilizer and achieve rapid fertilizer effect. One with long-lasting effect. Organic fertilizer products can be supported in granular or powder form, depending on market demand. In order to balance nutrients, suitable for transportation and storage, it is recommended to process organic fertilizer into granular products. The shape of the particles is cylindrical and spherical. The moisture content of the finished particles is required to be: organic fertilizer ≤20%; organic-inorganic compound fertilizer ≤10%. Organic fertilizer processing mainly includes crushing, batching, mixing, granulating, drying, cooling, screening and packing. The production capacity of a single production line is preferably 1 to 10 t / h. If it is too small, it will not reach the economic scale. If it is too large, it will increase the difficulty of transporting and storing raw materials and finished products.
Producing the organic fertilizer using the cow manure in organic fertilizer production line,it is to be equipped with fertilizer granulator machine to make organic fertilizer granulator.In the fertilizer manufacturing process,it is to be equipped with different type and series fertilizer machine to finish the production process.
As the professional fertilizer machine manufacturers,we are not only designed the organic fertilizer production line to make organic fertilizer granulator using the cow manure,we also designed the biofertilizer project to make bio organic fertilizer using the cow manure.

 Organic fertilizer is a good fertilizer for soil and crops.Many raw materials can be used to make organic fertilizer.How to make organic fertilizer by using the organic fertilizer machine,which it is to be equipped in organic fertilizer production line?Common plant organic fertilizer materials include straw,meal,fungus bran,and some animal manure can be used as raw materials of organic fertilizer.The use of organic fertilizer can make the ntrient absorption of crops more comprehennsive,promote the microbial breeding of soil,improve the water holding capacity of soil,reduce the fixed nutrients,etc.

Common plant source organic fertilizer
1.Straws:common original corn straw,wheat straw,bean straw and rice straw.It contains high molecular substances such as cellulose and lignin,and it has low nutrient content such as nitrogen,phosphorus and potassium.It is rare to use such materials alone as organic fertilizer,which is generally used to increase the organic matter of fermentation materials and adjust the carbon hands of agricultural retail investors,it is difficult to purchase rich and cheap.However,due to the fact that these materials are mostly in the hands of agricultural retail investors,it is difficult to purchase them in large areas,and they are highly seasonal,so the annual production needs to be prepared in advance.
2.Meal type:There are soybean meal,cottonseed meal,castor meal,prickly ash meal,peanut meal and so on,which are mostly the leftovers of agricultural product processing industry,and most of them are auxiliary materials.The organic fertilizer with meal as raw materials can be called high-end organic fertilizer,because it is mostly feed grade,the cost of raw material is high,fermentation and maturity are not suitable to control.When producing the organic fertilizer in organic fertilizer production line,these raw materials can be used to make organic fertilizer powder or organic fertilizer granulator,which we can use the fertilizer granulator machine to make organic fertilizer granulator.
3.Mushroom bran:Common known as mushroom dregs and mushrooms bags,there are flammulina mushroom dregs,pleurotus ostreatus dregs and pleurotus erying mushroom dregs.Most of the raw materials are distiller’s grains,corncob,rice husk powdre,wheat bran,soybean dregs and some nutrient elements.The organic matter of mushroom bran is high,rich in bacterial protein,vitamins,trace elements and auxin,and the effect of organic fertilizer is good.
In the fertilizer manufacturing process,the fertilizer machine manufacturers designed other series fertilizer machine to finish the production process.Like the fermentation compost turner machine is to be equipped in the organic fertilizer manufacturing process.More other series fertilizer production line is also to be designed for producing the fertilizer.Like the NPK fertilizer production line is to be designed for producing the npk,compound fertilizer granulator.
Using the automatic or semi-automatic fertilizer machine to finish the fertilizer production process not only improve the working efficient,it also simplifies the produciton process of organic fertilizer.

Operating principle of organic fertilizer dryer and organic fertilizer cooler:

The material enters the inner layer of the rotary drum through the feeding device to achieve downstream drying. The material is continuously picked up and scattered under the inner plate in a spiral manner to achieve heat exchange. The material moves to the other end of the inner layer and enters the middle layer for countercurrent drying. The material is continuously lifted back and forth in the middle layer, in a two-step and one-step travel mode. The material fully absorbs the heat emitted by the inner drum and also absorbs the heat of the middle drum in the middle layer, At the same time, the drying time is extended, and the material reaches a good drying state here. The material travels to the other end of the middle layer and falls into the outer layer. The material travels in a rectangular multi loop manner within the outer layer drum. Materials that achieve the drying effect quickly travel out of the drum under the action of hot air. Wet materials that do not achieve the drying effect cannot travel quickly due to their own weight. The material is fully dried in this rectangular sheet to achieve the drying purpose.

When the organic fertilizer cooler is working, with the rotation of its own cylinder, the particulate material is carried to a certain height by the lifting plate. When the angle between the lifting plate and the horizontal plane is further increased, the particles gradually fall to form a material curtain, and cold air flows through it to cool it and take some moisture away. As the cooler continues to rotate, the temperature has dropped to normal temperature when the particles reach the discharge port.

After cooling, the moisture content of the material decreases, and the viscosity decreases, but the strength of the particles increases accordingly, making it easier for the screening equipment to screen them. When the cooling induced draft fan continuously draws air from the cylinder, the dust generated due to physical bumps and friction of dry particulate materials is also continuously pumped away and enters the dust removal system for recycling and treatment.

Configuration of fertilizer production line for straw fermentation of organic fertilizer

At present, how to apply crop straw in the world is an important issue that agricultural science and technology workers and farmers are concerned about. In particular, as a large agricultural country, China produces over 700 million tons of grain each year, as well as over 700 million tons of straw scales and abundant straw resources. This is a major task for scientific and technological workers to fully exploit and utilize, pursue benefits and avoid hazards, turn waste into treasure, and benefit mankind.

Straw organic fertilizer production equipment refers to the reprocessing and fermentation of the remaining stem and leaf parts of cereal crops such as rice, wheat, corn, etc. after ripening and threshing to produce organic fertilizer. Every year in China, a lot of straw occurs, about 500 million tons of straw are returned to the field through natural combustion. Although plant ash is a nutrient for crops, the small amount of carbon dioxide generated during the combustion process has brought significant purification to the situation, which is a potential capital waste.

Straw fermentation organic fertilizer production line configuration: fermentation tipping machine, semi wet material crusher, horizontal mixer, granulator, dryer, cooler, drum screening machine, coating machine, packaging equipment, belt conveyor, etc.

The birth of straw organic fertilizer equipment can solve the problem of straw burning innocuously. This equipment can quickly and innocuously resolve agricultural wastes such as rice straw, wheat straw, corn straw, and vegetable residues that are casually discarded in the field and rotting or burned in the open air, as well as edible fungus residues, plant manure, tobacco residues, and other agricultural wastes. It can completely kill diseases, pests, and weeds in agricultural wastes, and quickly convert them into excellent organic fertilizer.

What are the specific process of organic fertilizer production line?How to make organic fertilizer granulator or organic fertilizer powder in organic fertilizer manufacturing process?The process configuration of organic fertilizer machine is also very important.The slection of the organic fertilizer equipment is related to the output of the organic fertilizer produers and the technological process,as well as the raw materials for the production of organic fertilizer.
The raw materials of organic fertilizer are mainly manure or sludge.The auxiliary materials include straw,bacterial residue,humic acid, etc.in the early stage of organic fertilizer machine,the manure of livestock is dehydrated economically by using organic fertilizer to remove the water,and then the organic raw materials for fermentation of fertilizer bacteria are added.After drying,crushing,mixing and other series of production,the raw materials are configured according to a certain proportion.For example,in the organic fertilizer manufacturing process,the basic process of using configure a series of organic fertilizer machine,such as organic fertilizer granulator machine,fertilizer mixer machine,fertilizer crusher machine and fermentation compost turner machine and so on a series fertilizer machine to be used.The generaly process of producing the organic fertilizer is fermenting,dry the raw materials and crushing the raw materials and so on and then making the fertilizer granulator.

In the fertilizer manufacturing process,a series of fertilizer granulator machine are to be designed for producing the organic fertilizer granulator,such as the roller press granulator machine,which this type granulator machine is mostly to be used in npk fertilizer production line to make npk,compound fertilizer granulator,disc granulator machine,flat die granulator machine can be selected.After granulating,use organic fertilizer cooler machine to cool and dry it and then package it.
A complete organic fertilizer production line is basically such a procss.Most of the organic fertilizer machine needed is the combination of automatic and semi-automatic fertilizer machine.This combination mode improves the efficiency of organic fertilizer production and simplifies the production process of organic fertilizer.
The fertilizer machine manufacturers designed all types of organic fertilizer machine to be equipped in organic fertilizer production line to make organic fertilizer on one hand it save more labor cost,on the other hand,it also improves the working process of the organic fertilizer granulator.

Method and complete equipment configuration of sheep manure organic fertilizer fermentation

The organic fertilizer fermentation equipment allows staff to manually interfere with the fermentation process of organic fertilizer and accelerate the fermentation speed of organic fertilizer. Organic fertilizer refers to the feces of animals such as pigs, cows, sheep, chickens, human excretions, kitchen residues, straw, leaves, and other waste materials.

The aerobic fermentation equipment for bio-organic fertilizer includes a cylinder, a motor, a transmission, a feeding device, and a discharging device. It is characterized in that the cylinder is a rotating cylinder, and the feeding device is a chute that extends obliquely into the cylinder. The outer wall of the cylinder is covered with a layer of thermal insulation material, which can conduct fertilizer fermentation treatment for bio-organic raw materials. The fermentation is sufficient, the equipment has high production efficiency, convenient operation, small floor space, short fermentation cycle, and high fertilizer efficiency.

Method and complete equipment configuration of sheep manure organic fertilizer fermentation

1. Store sheep manure, straw, straw, and other auxiliary materials and fermentation agents in a certain proportion on the fermentation site.

2. After the fermentation temperature of compost rises, it can be turned over. When the fermentation temperature is about to reach 70 degrees Celsius, it is necessary to use a stacker to turn over the compost, and the compost should be turned over every * days.

3. When the compost exhibits reduced temperature, loose material, no odor, slight ammonia odor, and white mycelium formation in the pile, it indicates that the organic fertilizer has matured and can proceed to the next process.

4. Use a forklift to transport the organic fertilizer to the production workshop, and through a series of production processes, produce granular organic fertilizer, which is packaged into bags.