Category: organic fertilizer equipment

How to build a fully automatic organic fertilizer production line in the farm

The scale of livestock farms in China is becoming larger and larger, and the feces produced every day are difficult to be treated. The feces of livestock and poultry farms are treated innocuously through the equipment of the production line for processing organic fertilizer in livestock and poultry farms, and the feces of livestock and poultry farms are comprehensively utilized to prevent the pollution of the feces to the environment, while promoting the sustainable development of the aquaculture industry.

The production of organic fertilizer by livestock manure fermentation requires good (consumption) oxygen fermentation. Therefore, the oxygen supply measures should be increased during the operation process, so as to achieve uniform mixing, frequent turnover and ventilation. Otherwise, it will lead to anaerobic fermentation and odor, affecting the fertilizer effect. Fermentation is complete. Generally, 48 hours after pig manure is piled up, the temperature rises to 50~60 ℃, and the temperature can reach above 65 ℃ on the third day. At this high temperature, it will be overturned once by the organic fertilizer fermentation tipper. Generally, there will be two times of high temperature above 65 ℃ during the fermentation process. The fermentation can be completed after two times of overturning, and the fermentation can be completed within a week or so normally. The material is dark brown, and the temperature begins to drop to normal temperature, indicating that the fermentation is complete.

The complete set of equipment configuration includes fermentation equipment, pulverizer, mixer, granulator, dryer, cooler, screening machine, coating machine and packaging machine, as well as conveyors for material transportation between equipment. Such a complete set of equipment configuration needs 23 million, but the entire production line only needs five or six workers to complete the production operation and realize automatic production.

Among them, the reasonable collocation of the fineness of raw materials is crucial for the production process of organic fertilizer. The fineness of the whole raw material should be matched as follows: 100-60 mesh raw material accounts for about 30-40%, 60-mesh raw material accounts for about 35%, and small particles with diameter of 1.00-2.00 mm account for about 25-30%. The higher the fineness of the material, the better the viscosity, and the higher the surface finish of the particles after granulation. However, in the production process, the use of super proportion and high fineness materials is easy to cause problems such as oversized particles and irregular particles due to poor viscosity.

Composting is a treatment technology for organic components in organic fertilizer production line with organic fertilizer machine. The wastes such as stone, metal and glass not only affect the fermentation process of compost, but also affect the quality of compost. These substances must be sorted out and treated separately. At present, China’s urban domestic waste generally adopts a mixed collection method. Although the paper, plastic, etc. in the garbage are greatly reduced after multiple pick-ups by residents, scavengers, sanitation workers, etc., the garbage still contains some non-degradable substances such as metals and waste batteries , Waste lamps, etc.
At present, in the process of composting, the method of mechanical combined with manual sorting is usually adopted. The mechanical sorting methods mainly include screening, wind sorting and magnetic sorting. Taking effective measures to promote the separation and collection of municipal solid waste in China is very necessary to save the cost of compost and improve the quality of compost.

The fertilizer granulator machine included the rotary drum granulator machine, new type organic fertilizer machine, and roller press granulator machine. Other series organic fertilizer granulator machine are to be designed for different type. 
Zhengzhou Huaqiang as a manufacturer for fertilizer production line is willing to provide you with professional solutions and the most favorable fertilizer granulator machine price.

Application of pig manure organic fertilizer granulator machine.

Disc fertilizer granulator machine of pelletizer: The advantages of swine manure organic fertilizer in pellet production of pig manure organic fertilizer need our attention.
 

1. Operational problems, the pig manure organic fertilizer disc granulator is relatively straightforward to operate, there are not so many complicated procedures, and you can always keep track of the operation of the granulator equipment.

2. The pig manure organic fertilizer disc granulator is suitable for large, medium and small enterprises. Granulators are widely used. As long as the fertilizer is related to granules, it can be granulated using a granulator without any conditions.

3. Pelletizing of pig manure organic fertilizer, that is, the control range of the particle size is very wide, the spheroidization rate is very high, and the spheroidization can reach about 90%.
Now people pay more and more attention to organic things. Not only the food they eat is organic, but even the fertilizers used in the field are now organic. Using organic fertilizer naturally has its benefits. Pig manure organic fertilizer manufacturing process uses pig manure as raw material, through high-tech equipment fermentation, processing, to produce a series of production equipment for organic manure, the pig manure organic fertilizer produced with it, the role should not be underestimated.

Zhengzhou Huaqiang as a manufacturer for fertilizer production line is willing to provide you with professional solutions and the most favorable fertilizer granulator machine price.