Category: organic fertilizer granulator

In the long development process, only by virtue of a good living environment, can not promote the maximum development of organic fertilizer equipment. Therefore, the primary task of the current organic fertilizer equipment is to recognize its own shortcomings, carefully study the advanced organic fertilizer production technology, and integrate it reasonably into the actual research and development, so that the organic fertilizer equipment will be more in line with the market development after repeated improvements .It can provide more comprehensive and satisfactory services for agricultural production .In the increasingly fierce market competition, the factor that can strongly support the rapid development of organic fertilizer granulator machine lies in the overall strength of the equipment.

The swing type belt conveyor is installed between the cloth distributing machine and the confluent belt conveyor, which is an important part of organic fertilizer manufacturing process. Oscillating belt conveyors mainly play a connecting role in the production of organic fertilizers.

The swing belt conveyor has a turret at the front and rear ends, which is a support to support the rotation of the belt conveyor, similar to a bearing. One end of the belt conveyor is fixed on the rotating frame of the confluent belt conveyor, and the other end is fixed on the rotating frame of the shuttle cloth conveyor. When the shuttle distributing machine travels back and forth, it drives the swing belt conveyor to rotate and move on the two rotating seats.In organic fertilizer production line, we can use the rotary drum granulator machine which it is also to be equipped in npk fertilizer production line to finish the production process of the npk fertilizer granulator. The rotary drum granulator machine generally to be used by using the wet granulation method to finish the production process.This point is different from the roller press organic fertilizer granulator machine that it is usually to use the dry granulation method to produce the fertilizer granulator.

The produced by organic fertilizer granulator machine is granulated, the granules are complete, the granules are solid, and no binder is required during granulation. The content of organic matter can reach 100%. The organic matter after fermentation does not need to be dried. between. And it is completely environmentally friendly and pollution-free during the fertilizer production line.

 

In organic fertilizer production line,it is to be equipped with the fermentation compost turner machine to ferment the raw materials that the series fertilizer machine can use the simple compost turner machine to ferment the raw materials for sometime.And then it is to be equipped with the fertilizer mixer machine and fertilizer crusher machine to deal with the raw materials.We can use the chain crusher machine,and the horizontal mixer machine to deal with the organic raw materials.Next,when producing the organic fertilizer granulator,the fertilizer granulator machine are necessary to be equipped in the fertilizer manufacturing process.In organic fertilizer production line,we can use the rotary drum granulator machine which it is also to be equipped in npk fertilizer production line to finish the production process of the npk fertilizer granulator.

Organic fertilizer production line processes domestic sludge to produce fertilizer

1. Adjust the moisture content of raw materials: the water content of sludge from the water treatment plant is generally relatively high, about 75% – 80%. It is generally anaerobic fermented, and the content of harmful bacteria is not high. When it is transported back to the fermentation plant, the raw materials with low moisture content should be placed under the fermentation tank, and then the water-absorbing auxiliary materials, such as domestic garbage and crushed crop straw and branches, should be placed above to make full use of the liquid organic fertilizer, It can increase all kinds of nutrients in the raw material to be sufficient, and the water content of the material in the fermentation can be 50% – 55%.
2. Adding sludge starter (special starter for sludge reduction): adding special starter for sludge reduction to the sludge is generally added before fermentation, and the fermentation bacteria are evenly mixed with the sludge through the function of throwing and stirring by the tilting machine. The addition amount of composite starter is generally about 0.1% – 0.3%. Just put the sludge starter into the sludge.
3. Fermentation oforganic fertilizer composter: after high-temperature fermentation, it can effectively kill pathogenic microorganisms and ascaris eggs in the sludge, fix heavy metals in the microorganisms, or turn them into insoluble carbonates, and prevent heavy metals from entering the food chain. There are two kinds of fermentation methods: ground strip fermentation using ground tipper; And trough-type tipping fermentation with trough-type tipping machine. The production process of sludge organic fertilizer introduced this time uses the tank type fermentation tipping machine.
4. Material crushing: because the fermented material contains small lumps, which is not conducive to the granulation of the finished product, the material can be crushed at this time, and the organic fertilizer crusher can be used.
5. Material mixing: the crushed materials are transported to the batching bin, then sent to the main conveyor through automatic batching, and then sent to the mixer for mixing.
6. Material granulation: small and medium-sized organic fertilizer plants generally usedisc granulatorto granulation, which can save investment costs and achieve a high pelletizing rate of more than 93%. There are three kinds of particles: large, medium and small. The angle of the granulation disk must be adjusted to a certain position. The angle depends on the size of the particles. The larger the angle, the smaller the particles. The smaller the angle, the larger the particles.
7. Drying and cooling of organic fertilizer: the granulated semi-finished organic fertilizer particles are sent to the dryer through the main conveyor for drying, and the dried finished organic fertilizer particles are sent to the primary screening machine through the conveyor to sort out large, medium and small particles. The larger particles are sent to the pulverizer through the return belt for crushing and re-granulation. The medium and finished materials are sent to the cooler through the conveyor for cooling, because the particles have a certain temperature, the particles are sent after cooling, The fine powder is separated by two sieves.
8. Finished product packaging: the screened finished organic fertilizer particles are sent to theorganic fertilizer automatic packaging machinethrough the conveyor, and the finished bio-organic fertilizer can be produced by measuring and packaging.

Bio-organic fertilizer granulator based on chicken manure, pigeon manure, duck droppings, and other poultry manure, Adding auxiliary soymeal, dregs, slag, yeast, sugar and trace elements N, P, K, and so on. And through the fermentation process, crushing or granulating into organic fertilizer equipment for chicken manure organic fertilizer products. For the farmers, most of the bio-organic fertilizer granulators purchased for self-production and self-sale, so they pay more attention to the price. For the farmers, due to the small number of raw materials, small organic fertilizer granulators are generally chosen small organic fertilizer granulator.

This series of horizontal mixing(blending) machine is a new generation of mixing equipment which developed by our company. It has high mixing degree and less residue. It is suitable for mixing organic and inorganic fertilizer. The specific features as following: the material can be fully mixed, thus improving the mixing uniformity;the new rotor structure be used to make the gap between the rotor and the casing close to zero, thus effectively reducing the residual amount the material; the special rotor design of the machine can also break the large material, the overall structure is more reasonable, the appearance is beautiful, and the operation and maintenance are convenient.

 

Features:

1.Fast mixing speed with good uniformity.

2.Widely application.

3.Fast speed discharging and ledd residue.

In npk compound fertilizer prodution line, it is to be equipped with the fermentation compost turner machine to ferment the raw materials that the series fertilizer machine can use the simple compost turner machine to ferment the raw materials. And then it is to be equipped with the fertilizer crusher machine and fertilizer mixer machine and fertilizer crusher machine to deal with the raw materials. We can use the chain crusher machine, and the horizontal mixer machine to deal with the organic raw materials. Next, when producing the organic fertilizer granulator, the fertilizer granulator machine are necessary to be equipped in the fertilizer manufacturing process.

Organic fertilizer equipment uses its own strength as a weapon against market competition. When facing problems, it will use its own strength to solve the problem and help organic fertilizer equipment become stronger. This shows the importance of strength for organic fertilizer equipment. After a long-term development of organic fertilizer equipment, we have accumulated rich experience and have a deeper and clearer understanding of the market development trend. During the long and arduous growth process, we continue to learn the current international. The most selected technology on the market to meet market demand, provide the market with the most satisfactory organic fertilizer as a development goal, and constantly transform organic fertilizer equipment.

Fertilizer granulator machine series are to be designed fertilizer can be made into granulator and powder.Different type fertilizer are to be designed in different type fertilizer manufacturing process.The organic fertilizer granulator machine are to be designed and used to finish the granulation process,so the fertilizer granulator machine are to be designed and used to finish the production process.There we share more information about the fertilizer granulator machine type.

The fertilizer granulator machine also included the flat die granulator machine,new type organic fertilizer machine,and roller press granulator machine to be deisnged and used.Some other organic fertilizer machine or other series fertilizer machines are to be designed for different type.

Zhengzhou Huaqiang is willing to provide you with professional solutions and the most favorable fertilizer granulator machine price.

Organic fertilizers were collected from full-scale compost factories.These factories treat organic matter from animal manure and other agricultural organic residues. These factories produce approximately 5000-150000 tons of commercial organic fertilizer per year.

China has a vast territory and rich raw material resources for organic fertilizer equipment. It is understood that the final urine excreted by a pig in one year combined with litter can produce 2000-2500kg of high-quality organic fertilizer, which is enough for one mu of land to use fertilizer throughout the year. Ingredients, content of more than 6%, organic content of more than 35%, are higher than national standards.

In npk fertilizer production line,we can use the rotary drum granulator machine which it is also to be equipped in organic fertilizer production line to finish the production process of the npk fertilizer granulator.The rotary drum granulator machine generally to be used by using the wet granulation method to finish the production process.This point is different from the roller press granulator machine that it is usually to use the dry granulation method to produce the fertilizer granulator.

Process characteristics of extrusion granulation type organic fertilizer production line

（1） The granular organic fertilizer production line can produce “spherical” pure organic fertilizer, organic-inorganic fertilizer and bio-organic fertilizer by using the new process of extrusion granulation and polishing. The process flow is short, the operating cost is low, the produced organic fertilizer particles are uniform and round, the surface is smooth, the compressive strength is high, the fluidity is good, the survival rate of microorganism is more than 90%, the granulation rate is 85-95%, and the particle diameter is 3.5-4 mm.

（2） The new process of extrusion granulation and polishing and shaping has strong adaptability to raw materials, which can completely solve the key technical problems that are difficult to be solved by traditional granulation processes such as disc granulation machine or drum granulation machine:

1. The fermented organic materials can be directly used for granulation without drying and crushing in the early stage. Traditional granulation processes such as disc or drum have high requirements on the fineness of raw materials, that is, more than 80% of the materials should have a fineness of more than 80 mesh, so it is necessary to crush them. Because the organic materials after fermentation have high moisture content, they need to be dried to less than 13% before crushing to meet the crushing conditions. The equipment investment is large and the operating cost is high.
2. The addition of organic materials can be increased to more than 95%. Traditional granulation processes, such as disc granulator or drum granulator, use organic materials with more than 80 mesh and add binder, and the maximum amount of organic raw materials is between 30-40%. Therefore, to produce spherical organic fertilizer with high content or pure organic matter, it is impossible to adopt traditional granulation process

If you are working with raw materials, such as cow or chicken manure, you may need to invest in a double roller granulator. This will enable you to quickly convert this material into pellets that can be used as fertilizer. This could be either for organic fertilizer or compound fertilizer granulation purposes. If your objective is to produce granular fertilizer daily, you will also need a special facility, one equipped with a room where the pellets can dry you can also invest in a double roller extrusion granulator that will have a much higher yield. This is how you can obtain a double roller granulator at the lowest possible price.

Biological fertilizer is microbial fertilizer,referred to as bacterial fertilizer.It also known as microbial inoculant.It is a kind of special microorganisms produce which contains a lot of beneficial microorganisms and can fix the nitrogen in the air,activate the nutrients in the soil,improve the nutritional environment of plants,or produce active sunstances and stimulate the growth of plants in the life activities of microorganisms.Biological fertilizer is as important as chemical fertilizer and organic fertilizer which making with organic fertilizer machine in agricultural production.

In the fertilizer manufacturing process,it is to be equipped with different type and series organic fertilizer machine.It is to be equipped with the fermentation compost turner machine to finish the fermenting process,and it is to be equipped with the fertilizer mixer machine,fertilizer crusher machine of different type to deal with the raw materials.There,if we produce the bio organic fertilizer into granulator,we can use the organic fertilizer granulator machine to finish the granulation process,the fertilizer granulator machine type to be designed different type,we can choose the suitable fertilizer granulator machine type to finish the granulation process.For example,in organic fertilizer production line,we can use the rotary drum granulator,disc granulator and new type organic fertilizer granulator machine to finish the production process.In npk fertilizer production process,we can use the roller press granulator machine to make the npk fertilizer granulator by using the extrusion method.And in the bio fertilizer production process,we can choose the flat die granulator machine to finish the production process to finish the granulation process.

The dry feces that have gone through the composting process can be converted into granules or granules. They are easier to store and transport, and can be used in many fields. At the same time, this bio-organic fertilizer will make it easier to manage everything. If you currently purchase this fertilizer from a company, you may pay more. If you can already get animal waste, why not use it in this way? You will completely control the content of phosphorus, nitrogen and potassium in these particles. Then, you can spread them to the places where they are most needed. Most of them have a long cylinder or a drum in which the material will continuously rotate. Finally, they will enter a disc-shaped assembly, which will eventually generate particles through high-speed rotation.

In the fermentation process of fowl dung, the compost turning machine is an indispensable fermentation equipment, which is used for the fermentation of livestock manure, sludge waste, filter mud of sugar factory, dregs, cake, straw sawdust and other organic wastes. It is widely used in the fermentation of organic fertilizer factory, compound fertilizer factory, sludge factory, garden art field and Agaricus bisporus planting factory, etc.  and the operation of removing water.