Category: organic fertilizer production line

 In modern agricultural production, in order to reduce the pollution of chemical fertilizers, our use of organic fertilizers is becoming more common.

Cow dung is a good raw material for processing organic manure, and cow dung contains high nutrient content and properties for crops and soil: cow dung contains 4%, nitrogen is 0.65%, phosphorus is 0.47% , Potassium is 0.23%.

This line describe the production process of the compound fertilizer granulator.In the fertilizer manufacturing process ,it is to be equipped with the rotary drum granulator machine to make the compound fertilizer into granulator by using the wet granulation method.In the line,it is to be equipped with other series fertilizer equipment ,like the fertilizer crusher machine series to finish the grinding process.Besides the rotary drum granulator machine can be used in npk compound fertilizer production process,the roller press granulator machine also can be used in npk fertilizer production line to make npk,compound fertilizer production process.
 

In the production workshop of the enterprise, cow dung is packaged into organic fertilizer in bags after the process of adding bacteria, stirring and fermentation, drying and cooling. It is reported that companies that use cow dung to produce organic fertilizer with organic fertilizer granulator machine like this have already many.

A large amount of livestock and poultry manure produced by the farm is used to produce green organic fertilizer, organic fertilizer is returned to the field to plant organic agriculture, agricultural waste and agricultural fruits are fed to various livestock and poultry, forming a natural and natural green ecological biological chain, maintaining ecological balance, and allowing us to rediscover our garden life.

What procedures are required to run a small organic fertilizer equipment processing plant?

First of all, fertilizer registration certificate is required: to produce bio-organic fertilizer, fertilizer registration certificate is required. Many fertilizer enterprises are preparing to produce bio-organic fertilizer, so does bio-organic fertilizer need to apply for fertilizer registration certificate? Of course. The bio-organic fertilizer processed by the organic fertilizer production line belongs to a kind of microbial fertilizer, and its executive standard is NY884-2012 bio-organic fertilizer. The index requirements are: the effective number of live bacteria is greater than or equal to 20 million/g, and the organic content is greater than or equal to 40.0%, and the registration certificate of microbial fertilizer is required. This kind of fertilizer is registered by the Ministry of Agriculture, and the specific procedures can be consulted with the regional fertilizer registration and management office (soil fertilizer station).

General requirements:

1. The applicant shall be a fertilizer producer with independent legal personality and formally registered by the industrial and commercial administration. It also has the production equipment and testing facilities for microbial fertilizer, and can carry out the production and quality inspection of bio-organic fertilizer. Fertilizer producers in foreign countries, Hong Kong, Macao and Taiwan can apply for fertilizer by their offices or entrusted agencies in China.

2. To apply for fertilizer registration, fill in the application form and provide relevant information according to the type of registration. The registration data provided by the applicant shall list the general directory, including the title, arrangement and page number of all data. According to the Measures for the Administration of Fertilizer Registration, there are four types of fertilizer registration:

(1) Fertilizer products that need field demonstration test and trial sale after field plot test

Submit a Feasibility Study Report to the Bureau of Industry and Information Technology for project approval → Environmental Protection Department (EIA) → Development and Reform Commission (formal project approval) →

Apply for industrial and commercial business license → tax registration certificate → organization code certificate → registered capital (bank account opening)

1. To establish a company, the business scope must include “organic fertilizer”, or “refined organic fertilizer”. You can look at the “Company Law” to handle the formalities required by the company. After obtaining the business license, we need to complete all the procedures required by the company, including tax registration, enterprise code certificate, etc.

2. Start a factory. During the application process of fertilizer registration, relevant personnel will come to the factory to take samples for testing. In fact, there are two purposes for sampling in the factory. One is to see whether your factory is standardized, and the other is to take samples personally to check whether your products meet the standards. So you have to build a decent factory in advance.

3. Apply for trademark. You must apply for your own trademark. This is troublesome because the first 50 good words you can think of have been registered by others. Your trademark should not only be loud and express your own brand characteristics, but also cannot be repeated with others.

4. Product self-inspection. Through repeated tests, we can make our products meet the NY525-2012 standard, that is, the total nitrogen, phosphorus and potassium nutrients should be ≥ 5%, the organic matter should be ≥ 45%, and the water content should be ≤ 30%. These are the main indicators, as well as the PH value, heavy metals and other indicators, which should meet the requirements.

5. Apply. With the company’s business license, factory and its own trademark, you can apply to the Provincial Department of Agriculture for fertilizer registration. Now many provinces have implemented the government hall office system, and they will follow their instructions after the hall is accepted. What they need to do later is to sample in your factory.

6. Get fertilizer registration certificate. If the plant and the sample are tested to be qualified, the Provincial Department of Agriculture will issue a fertilizer registration certificate.

After handling all the opening procedures, it is necessary to select the appropriate site for the plant construction. The general principle for the selection of the plant site for the organic fertilizer equipment is as follows: far away from the residential area, select the downdraft; Adjust measures to local conditions, compact layout, and try to use the abandoned land: separate the living area from the plant site to maintain environmental sanitation.

Organic fertilizer production line processing green organic fertilizer enhances agriculture

Application of traditional organic fertilizer Application of traditional organic fertilizer has a long history. Up to now, it is still the main method of applying base fertilizer in autumn and winter in most orchards. The common methods in production are compost, chicken manure, cow manure, pig manure, sheep manure and other animal manure and human manure. Among them, sheep dung is a natural green fertilizer, containing 4%~27% organic matter, more than other animal dung, rich in nitrogen, phosphorus and potassium nutrition, fine dung and thick fertilizer, belonging to thermal fertilizer. Chicken dung contains rich nutrients, especially the crude protein in chicken dung. The content of organic matter reaches 25.5%. Through proper processing and utilization of organic fertilizer production line, it can become a better green organic fertilizer.

Enhance crop resistance to disease, drought and waterlogging

Organic fertilizer contains vitamins and antibiotics, which can enhance crop resistance and reduce or prevent disease. After applying organic fertilizer into the soil, it can enhance the water storage and water retention capacity of the soil, and enhance the drought-resistant capacity of crops under drought conditions.

At the same time, the organic fertilizer processed by the organic fertilizer production line can also make the soil loose, improve the ecological environment of crop roots, promote the growth of roots, enhance root vitality, improve the waterlogging tolerance of crops, reduce plant mortality, and improve the survival rate of agricultural products.

Improve the safety and greenness of food

The state has clearly stipulated that the excessive use of inorganic fertilizers must be restricted in the agricultural production process, and organic fertilizers are the main source of fertilizer for the production of green food.

Due to the complete variety of nutrient elements in organic fertilizers and the fact that these substances are non-toxic, harmless and pollution-free natural substances, this provides the necessary conditions for the production of high-yield, high-quality and pollution-free green food. Humic acid substances mentioned above can reduce the harm of heavy metal ions to plants, which is equivalent to reducing the harm of heavy metals to human body.

Increase crop yield

The beneficial microorganisms in the organic fertilizer processed by the organic fertilizer production line utilize the organic matter in the soil to produce secondary metabolites, which contain a large number of growth-promoting substances.

For example, auxin can promote the elongation and growth of plants, abscisic acid can promote the ripening of fruits, gibberellin can promote the flowering and fruit setting, increase the number of flowering and fruit preservation rate, improve the yield, make the fruit plump, fresh and tender in color, and can be listed early to increase production and income.

Reduce nutrient loss and improve fertilizer utilization

The actual utilization rate of fertilizer is only 30%~45%. Some of the lost fertilizer is decomposed and released into the atmosphere, some is lost with the water and soil flow, and some is fixed in the soil and cannot be directly absorbed by plants.

When organic fertilizer is applied, the beneficial biological activities improve the soil structure, increase the soil water and fertilizer retention capacity, and reduce the loss of nutrients. In addition, the effective utilization rate of fertilizer can be increased to more than 50% by the effect of phosphorus and potassium hydrolysis by beneficial microorganisms.

To sum up, the benefits of organic fertilizer processed by organic fertilizer production line to agriculture illustrate its advantages. With the improvement of people’s pursuit of food safety and quality of life, the development of green agriculture will accelerate the application of organic fertilizer in the future, and also truly meet the requirements of sustainable development of modern agriculture.

How to select the manure organic fertilizer production line with appropriate price

The manure organic fertilizer mainly refers to the organic fertilizer produced with animal manure as the main raw material. The production equipment used to produce this kind of organic fertilizer is also called the manure organic fertilizer production line. Due to the different types of manure, the equipment configuration and quantity of the selected production line are also different. So how to select the manure organic fertilizer production line?

The organic fertilizer production line uses modern microbial technology, mainly livestock and poultry excrement, and bran, peanut shell powder, crop straw and other auxiliary materials as carriers. The bacteria and livestock and poultry excrement are fully mixed by mixing method, so that the microbial strains are connected to the livestock and poultry excrement, including dehydrator, fermentation turner, semi-wet material crusher, horizontal mixer, granulator, dryer, cooler, drum screening machine, coating machine, packaging equipment The bio-organic fertilizer produced by belt conveyor and other equipment after a series of harmless treatment such as rapid heating, fermentation, ripening and deodorization.

What are the characteristics of the manure organic fertilizer production line

Scientific and reasonable, compact process layout, energy saving and consumption reduction, stable operation, no three emissions, stable operation, wide adaptability of raw materials, and convenient maintenance. Organic compound fertilizer, chicken manure organic fertilizer, cow manure organic fertilizer, pig manure organic fertilizer, urban sludge, domestic garbage organic fertilizer, and other manure organic fertilizer, which are suitable for various proportions, among which chicken manure in poultry manure is rich in organic matter and has relatively good nutrition, followed by quail manure and other faeces. Fermentation of these manure into organic fertilizer can provide the nutrients needed for crop growth, and can also fertilize and improve the soil and improve crop quality.

Manure is rich in organic matter and various nutrients required by crops, which has a good effect on increasing crop yield and improving soil fertility, and has been widely used in agricultural production. However, in recent years, the irrational use of manure has also increased significantly. If manure is used in the wrong place, it will not only have a good effect, but also backfire. Let’s briefly introduce it today.

Main components of various livestock manure:

Pig dung

Pig manure contains 15% organic matter, 0.5% nitrogen, 0.5~0.6% phosphorus and 0.35~0.45% potassium. Pig dung has a fine texture and complex composition, including protein, fat, organic acid, cellulose, hemicellulose and inorganic salt. Due to the large amount of nitrogen, the proportion of carbon and nitrogen is small, about 14:1. Generally, it is easy to be decomposed by microorganisms and release nutrients that can be absorbed and utilized by crops. Pig manure has the highest humus content, the largest amount of cation exchange, and the strongest fertility retention, but it has more water content and less cellulosic decomposing bacteria. Mixing a small amount of horse manure to inoculate cellulosic decomposing bacteria can greatly increase fertilizer efficiency.

cow dung

Cow dung contains 14.5% organic matter, 0.30~0.45% nitrogen, 0.15~0.25% phosphorus and 0.10~0.15% potassium. The content of organic matter and nutrients is relatively low among all kinds of livestock, with fine texture, high water content, slow decomposition and low calorific value, which is a slow-acting fertilizer. Due to its high water content, poor aeration and difficult decomposition of organic matter, cow dung is a cold fertilizer.

Horse dung

Horse manure contains 21% organic matter, 0.4~0.5% nitrogen, 0.2~0.3% phosphorus and 0.35~0.45% potassium. The components of horse dung are mainly cellulose and hemicellulose. In addition, it also contains lignin, protein, fat, organic acid and various inorganic salts. The water in horse dung is easy to evaporate, and contains more cellulolytic bacteria. It is a thermal fertilizer. Applying horse dung can improve the properties of clay.

Sheep dung

Sheep dung contains 24-27% organic matter, 0.7-0.8% nitrogen, 0.45-0.6% phosphorus and 0.4-0.5% potassium. Sheep dung contains more organic matter than other animal dung, which is fine and rich in fertilizer. Sheep dung has a fever between horse dung and cow dung. It is also a thermal fertilizer, also known as thermal fertilizer. It can be applied on sandy soil and clayey soil with good effect.

Bird dung

The poultry manure contains 25.5% organic matter, 1.63% nitrogen, 1.54% phosphorus, 0.85% potassium, 11% carbohydrate, 7% fiber, and fresh poultry manure has a high water content. The nitrogen in poultry manure (chicken manure, duck manure, goose dung, pigeon dung, etc.) is mainly uric acid, which can not be directly absorbed by crops and is harmful to the growth of crop roots. At the same time, fresh poultry manure is easy to attract underground pests.

The organic fertilizer production line uses modern microbial technology, mainly livestock and poultry excrement, and bran, peanut shell powder, crop straw and other auxiliary materials as carriers. The bacteria and livestock and poultry excrement are fully mixed by mixing method, so that the microbial strains are connected to the livestock and poultry excrement, including dehydrator, fermentation turner, semi-wet material crusher, horizontal mixer, granulator, dryer, cooler, drum screening machine, coating machine, packaging equipment The bio-organic fertilizer produced by belt conveyor and other equipment after a series of harmless treatment such as rapid heating, fermentation, ripening and deodorization.

In order to ensure that we all have clean domestic water, almost every city has a sewage treatment plant. However, the domestic sludge produced by the sewage treatment plant has always been a headache for the environmental protection department, because these sludge are rich in a large number of organic substances and pathogenic bacteria, insect eggs, weed species and heavy metal ions, which are easy to produce stench, mosquitoes and flies, and pollute the environment. At present, three treatment methods are mainly used: landfill, reclamation and incineration. The existing treatment methods are easy to cause secondary environmental pollution and waste a large amount of organic fertilizer resources.

Domestic sludge is produced after treatment of domestic sewage. Domestic sewage is produced in toilets, kitchens and bathrooms. Therefore, domestic sludge is “nutritious”. The content of organic matter in domestic sludge after bacterial fermentation is generally as high as 50%, and the indicators of nitrogen, phosphorus and potassium are between 5% and 7%, while the content of heavy metals is very low, which meets the basic standard of organic fertilizer and can be used as fertilizer.

After microbial fermentation treatment, domestic sludge can be turned into bio-organic fertilizer through the organic fertilizer production line, which is suitable for trees, flowers, lawns and used as a nursery substrate for tree containers. It has achieved good growth effects, and the physical, chemical and biological properties of the soil have been improved. Thus, the resource utilization of domestic sludge is completely realized.

For the address of the domestic sludge organic fertilizer plant, the overall planning principles are as follows: the raw materials are nearby, the site transportation is convenient, the infrastructure is good, the original buildings are used as much as possible, the investment scale is reduced, the capital use efficiency is improved, and the project demonstration function is fully played. Keep away from residential areas and choose downdraft; Adjust measures to local conditions, compact layout, and try to use the abandoned land: separate the living area from the plant site to maintain environmental sanitation.

The application of bio-organic fertilizer produced by sludge can improve the soil activity and effectively repair the hardening of soil caused by long-term application of inorganic fertilizer: it is conducive to the absorption of crops and the balance of nutrients, and the active bacteria group can greatly promote the effective release of residual nitrogen, phosphorus, potassium and other nutrients in the soil. Using biological fermentation to treat the sludge from urban sewage treatment plants can greatly reduce the pollution of domestic sludge to cities and land. At the same time, the organic fertilizer produced can reduce the application of chemical fertilizers and make agricultural products more environmentally friendly.

Select appropriate product configuration and construction scale of organic fertilizer production line

The equipment investment scale and product selection plan of the manure organic fertilizer production line need to be formulated according to the following conditions: characteristics of raw material resources, local soil conditions, local planting structure and main crop varieties, comprehensive consideration of local resources, market capacity, and market coverage radius. Generally, the annual output of small newly-built plants is 10000 tons (1.5-2.5 tons/hour), 20000 tons (2.5-3.5 tons/hour) and 30000 tons (4.5-6 tons/hour). The annual output of medium-sized plants is 30000 to 50000 tons, and that of large plants is 50000 to 100000 tons. The investment scale and production line scheme design shall be formulated according to the characteristics of raw material resources, local soil conditions, local planting structure and main crop varieties, plant site conditions, production automation degree and other conditions.

The construction scale of general organic fertilizer production line configuration is generally 5000 tons to 100000 tons per year. Local resources, market capacity and market coverage should be comprehensively considered.

The manure organic fertilizer production line has three configurations: high, middle and low. Large fertilizer plants need to adopt a complete set of production configurations, and the appearance and nutrient content of the finished products can meet the market requirements. It has a great advantage in the promotion of the finished organic fertilizer. The medium-low configuration organic fertilizer production line is suitable for small and medium-sized fertilizer plants. The sales scope of finished organic fertilizer is limited to nearby areas. Some processes in the organic fertilizer production process need to be completed manually.

If the daily output of animal excrement exceeds 5 cubic meters and the maximum output of animal excrement does not exceed 10 cubic meters, you can purchase simple facilities, mainly mobile tipping machines (tipping machines), shredders and other facilities, and the investment cost of the facilities will need 100000 to 300000 yuan. If the daily output of livestock and poultry excrement exceeds 10 cubic meters, it is recommended to provide more equipment, which generally requires an investment of 300000 to 600000 yuan, and a complete equipment may require more than 1 million yuan.

Site selection: general planning principles: raw materials are nearby, site transportation is convenient, infrastructure is good, original buildings should be used as much as possible, investment scale should be reduced, capital use efficiency should be improved, and project demonstration function should be given full play. Keep away from residential areas and choose downdraft; Adjust measures to local conditions, compact layout, and try to use the abandoned land: separate the living area from the plant site to maintain environmental sanitation.

Developing bio-organic fertilizer is one of the key ways to ensure the development of high-efficiency agriculture. Bio-organic fertilizer refers to a kind of special organic fertilizer that contains microbial strains with specific functions and has a secondary solid fermentation stage in the production process. After the bio-organic fertilizer processed by the organic fertilizer production line is applied to the soil, sufficient organic matter is used to provide sufficient energy materials for the exogenous functional microorganisms, so that these exogenous functional microorganisms are easy to colonize and reproduce in the soil, After the growth of crop roots, a large amount of root exudates will be secreted. These exogenous functional bacteria that have been colonized in the soil can converge to the root surface and rhizosphere, realize the regulation of rhizosphere microbial flora, and play the role of rhizosphere beneficial bacteria in activating nutrients, stimulating the growth of plant roots, and antagonizing soil-borne pathogens.

Improve soil fertility

95% of the trace elements in the soil exist in an insoluble form and cannot be absorbed and utilized by plants. The microbial metabolites contain a large number of organic acids. These substances, like hot water added in ice, can quickly dissolve the trace elements such as calcium, magnesium, sulfur, copper, zinc, iron, boron, molybdenum and other essential mineral elements of plants, and become nutrient elements that can be directly absorbed and utilized by plants, It has greatly increased the fertilizer supply capacity of the soil.

The organic matter in the organic fertilizer processed by the organic fertilizer production line increases the content of organic matter in the soil, reduces the soil cohesion, and strengthens the water and fertilizer retention performance of the sandy soil, so that the soil forms a stable granular structure, which can play a good role in the coordinated supply of fertility. After using organic fertilizer, the soil will become loose and fertile.

Improve soil quality and promote soil microbial reproduction

Organic fertilizer can make soil microorganisms multiply in large numbers, especially many beneficial microorganisms, such as nitrogen-fixing bacteria, ammonifying bacteria, cellulose decomposing bacteria, etc These beneficial microorganisms can decompose organic matter in soil, increase soil aggregate structure and improve soil composition.

Microorganisms reproduce very quickly in the soil. They are like an invisible net, and are complex. After the bacterial body of microorganism dies, a lot of tiny pipes are left in the soil. These tiny pipes not only increase the permeability of the soil, but also make the soil become fluffy and soft, and the nutrient water is not easy to lose, which increases the soil’s water and fertilizer storage capacity, and avoids and eliminates the soil’s hardening.

The beneficial microorganisms in the organic fertilizer processed by the organic fertilizer production line can also inhibit the propagation of harmful bacteria, so that less pesticide can be applied. If applied continuously for many years, it can effectively inhibit soil harmful organisms, save labor, money and no pollution.

At the same time, there are various active enzymes secreted by animal digestive tract and various enzymes produced by microorganisms in organic fertilizer. After these substances are applied to the soil, the enzyme activity of the soil can be greatly improved. Long-term and sustainable use of organic fertilizer can improve soil quality. If the quality of soil is fundamentally improved, we are not afraid of not producing high-quality fruit.

Provide comprehensive nutrition for crops and protect crop roots

Organic fertilizer contains a large number of nutrients, trace elements, sugars and fats required by plants. CO2 released from decomposition of organic fertilizer can be used as material for photosynthesis.

Organic fertilizer also contains 5% of nitrogen, phosphorus and potassium, and 45% of organic matter, which can provide comprehensive nutrition for crops.

At the same time, it has to be mentioned that organic fertilizer decomposes in the soil and can be transformed into various humic acids. It is a kind of macromolecular material with good complexing adsorption performance and has good complexing adsorption effect on heavy metal ions. It can effectively reduce the toxicity of heavy metal ions to crops, prevent them from entering the plant, and protect the roots of humic acid substances.

Organic fertilizer machine include organic fertilizer granulator machine and others.

Organic fertilizer Machine exhibits the following characteristics:

NPK compound fertilizer production line to be equipped with the fermentation compost turner machine to ferment the raw materials that the series fertilizer machine can use the simple compost turner machine to ferment the raw materials. And then it is to be equipped with the fertilizer crusher machine and fertilizer mixer machine and fertilizer crusher machine to deal with the raw materials. We can use the chain crusher machine, and the horizontal mixer machine to deal with the organic raw materials. Next, when producing the organic fertilizer granulator, the fertilizer granulator machine are necessary to be equipped in the fertilizer production line.

Bioorganic fertilizer conforms to the sustainable development of China’s agriculture

Traditional organic fertilizer refers to farm manure, green manure, crop straw, etc., which are not commercial and generally do not enter the market for circulation. Commercial organic fertilizer is a kind of fertilizer with organic components processed using traditional organic fertilizer as raw materials. They are commercial and have agricultural industry standards or national standards.

First of all, applying bio-organic fertilizer produced by the organic fertilizer production line is an important way to improve the basic soil fertility and improve the quality of agricultural products. The original intention of the research and production of bio-organic fertilizer is to integrate the advantages of organic fertilizer and bio-fertilizer, which not only helps to improve crop yield, but also can fertilize soil, regulate soil micro-ecological balance, reduce the amount of inorganic fertilizer, fundamentally improve the quality of agricultural products, in line with the direction of sustainable agricultural development and green agricultural production in China.

Secondly, bio-organic fertilizer produced by the organic fertilizer production line is an important means of agricultural waste recycling. Agricultural waste contains rich nutrient elements and organic nutrients necessary for crop growth. It can be recycled into bio-organic fertilizer, and the organic matter can be mineralized, humified and harmless through the role of microorganisms for crop absorption and utilization. It can not only alleviate the pressure of agricultural waste on the environment, but also turn waste into treasure, and obtain certain economic benefits.

The organic fertilizer production line uses modern microbial technology, mainly livestock and poultry excrement, and bran, peanut shell powder, crop straw and other auxiliary materials as carriers. The bacteria and livestock and poultry excrement are fully mixed by mixing method, so that the microbial strains are connected to the livestock and poultry excrement, including dehydrator, fermentation turner, semi-wet material crusher, horizontal mixer, granulator, dryer, cooler, drum screening machine, coating machine, packaging equipment The bio-organic fertilizer produced by belt conveyor and other equipment after a series of harmless treatment such as rapid heating, fermentation, ripening and deodorization.