Category: organic fertilizer production line

Advantages of processing manure by manure organic fertilizer production line

The nutrients contained in manure are relatively comprehensive, and the fertilizer effect is stable and lasting. It contains not only a variety of large, medium and micro nutrient elements, but also some substances that can stimulate root growth and various beneficial soil microorganisms. Manure is rich in humic acid, which can improve soil structure, promote the formation of soil aggregate structure, make the soil soft, improve soil water and air conditions, and facilitate root growth; Increase soil fertility and water retention performance; Improve the ground temperature and promote the activity and reproduction of beneficial microorganisms in the soil.

The manure can be divided into hot, warm and cool, and has the effect of regulating soil temperature. Uncooked manure, especially poultry manure, has a high salt content, which is easy to salinize the soil and increase the soil salt concentration. In serious cases, it will cause the seeds to not germinate, burn seedlings and burn roots. It will also produce harmful gases and poison plants.

Organic fertilizer production equipment for chicken manure, cow manure and pig manure, and the whole set of equipment for fermentation of organic fertilizer to adjust the moisture content of materials: the moisture content of fermented livestock and poultry manure should be controlled at 40~65%. Moisture judgment: Grasp a handful of cow dung tightly, see the watermark but do not drip on the finger seam, and it is appropriate to disperse immediately after landing. The fermentation is slow with less water, and the ventilation is poor with more water. Therefore, we must grasp the water content. If the moisture is too high, straw, sawdust, mushroom residue, dry earth powder, etc. can be added. The method to judge whether the moisture is suitable or not: grasp a handful of materials tightly, see the watermark on the finger joint but do not drip, and disperse immediately after landing. Generally, the whole fermentation process can complete the complete deodorization of materials, fermentation maturity, insecticidal sterilization, etc. in 5-7 days.

For fertilizer manufacturing, rotary drum granulator machine is crucial machinery and technology. From a range of raw materials, such as organic materials like animal waste and poultry manure, or inorganic materials like NPK fertilizer, this highly developed machine is utilized to make fertilizer pellets. The machine generates uniform-sized pellets that are easier for plants to absorb, allowing for a considerably more effective fertilizer. Numerous farmers and businesses that produce fertilizer favor it because it is also a much more economical way.

When you’re in the market for a quality rotary drum granulator machine for your fertilizer production, it’s important to not just focus on the initial cost of the equipment. While cost is an important factor, you should also consider the overall cost-effectiveness of the equipment. Examining the cost-effectiveness of an item means taking the time to evaluate both the short-term and long-term costs associated with it. This includes the upfront purchase cost, the cost of installation and maintenance, the cost of repairs and replacement parts, as well as the cost of energy and fuel usage. By evaluating all of these factors, you can determine if the cost of the rotary drum granulator machine is worth it in the long run.

In bio agriculture, manure and straw are to be designed for raw materials in organic fertilizer production line. The raw materials are crushed and fermented, and then other nutrients are added for granulation.

Organic fertilizer to be produced and used in different industries.The production of the organic fertilizer can use the organic fertilizer machine which it is to be equipped in organic fertilizer production line to finish the production process.The introduction of the bio fertilizer production:Bio organic fertilizer to be used to make bio organic fertilizer granulator.In the bio fertilizer production process,it is to be equipped with different type and series fertilizer equipment to make the bio organic fertilizer.

Rotary drum granulator machine which it is also to be equipped in npk fertilizer production line to finish the production process of the npk fertilizer granulator. The rotary drum granulator machine generally to be used by using the wet granulation method to finish the production process. However, roller press organic fertilizer granulator machine that it is usually to use the dry granulation method to produce the fertilizer granulator.

Organic fertilizer equipment helps the sustainable development of green production in agriculture.

How much is the whole set of organic fertilizer production line

At present, China ranks first in the world in fertilizer production and use. In terms of production, except potassium chloride, other major fertilizer varieties have been in surplus. In terms of application, there are problems such as irrational fertilizer use structure, excessive application and low utilization rate. The specific performance is that farmers only pay attention to the use of chemical fertilizer in the production process, but despise organic fertilizer and microbial fertilizer, and blindly increase the application amount of chemical fertilizer in order to obtain better fertilizer efficiency.

Based on the current situation of fertilizer use and agricultural waste, actively seeking efficient and environmentally friendly fertilizer alternatives and actively exploring the way of agricultural waste recycling have become the focus of agricultural research at home and abroad. In this context, bio-organic fertilizer, with its unique advantages, builds a bridge for agricultural waste and crop growth, and opens up a sustainable development path with “agricultural waste – bio-organic fertilizer – crop” as the cycle mode.

A complete set of organic fertilizer production line equipment includes fermentation tipper, chicken manure dehydrator, forklift silo, semi-wet material crusher, horizontal mixer, stirrer granulator, rotary dryer, rotary cooler, drum screening machine, coating machine, belt conveyor, automatic packaging machine, and dynamic batching scale is also required in case of special process requirements. Different production line configurations require different equipment combinations. The organic fertilizer production line with an annual output of 10000 tons is a small organic fertilizer production line, which can be completed by selecting medium and low configuration. If you want to expand the production scale in the later stage, you can add supporting equipment according to the actual needs and requirements. Therefore, according to the actual needs, the price of the production line with an annual output of 10000 tons of organic fertilizer varies from hundreds of thousands to hundreds of thousands.

Rabbit manure is a high-quality and high-yield organic fertilizer.

Turning machine forklift feeder – new vertical crusher drum screener – cache silo – powdered organic fertilizer packaging machine.

In organic fertilizer production line, it is to be equipped with the fermantation compost turner machine to ferment the raw materials that the series fertilizer machine can use the simple compost turner machine to ferment the raw materials.And then it is to be equipped with the fertilizer mixer machine and fertilizer crusher machine to deal with the raw materials. Next, when producing the organic fertilizer granulator, the fertilizer granulation machine are necessary to be equipped in the fertilizer manufacturing process. In organic fertilizer production line, we can use the double roller granulator machine which it is also to be equipped in organic fertilizer production line to finish the production process of the organic fertilizer granulator. The double roller granulator machine generally to be used by using the dry granulation method to finish the production process. This point is different from the rotary drum granulator machine that it is usually to use the wet granulation method to produce the fertilizer granulator.

Zhengzhou Huaqiang as a manufacturer for fertilizer production line is willing to provide you with professional solutions and the most favorable fertilizer granulator machine price.

How to correctly operate the organic fertilizer composter to ferment dung

(1) Understand the operation method, protection method, production capacity and application scope of the organic fertilizer composter, understand the effect of all controllers and alarm devices of the equipment, and pay attention to the safety accidents that will occur if the organic fertilizer equipment continues to operate under low pressure and high temperature.

(2) The main function of the organic fertilizer composter is to ferment animal manure on the farm and convert it into green organic fertilizer through a series of operation methods. Since this product is mainly used on farms, we must ensure the safety of cattle and other farmed animals during use. Generally speaking, when using, try to avoid conflicts with the feeding time of animals, separate them from these times, or drive animals to other places for captive breeding, so as to avoid mechanical noise affecting cattle and causing adverse consequences.

(3) Before starting the organic fertilizer composter, be sure to acknowledge that the protection device is safe and undamaged, check whether the oil circuit system is normal and whether there is oil leakage, check whether all components in the tipper have been fastened, and ensure that the equipment is free of any hidden dangers before starting.

(4) In the process of using the organic fertilizer composter, some animal manure and other manure may stick to the drum. At this time, we will stop the machine, clean up the excrement on the roller, and then continue to work.

We must pay attention to these four items when operating the tipper. Correct operation is conducive to the smooth operation of organic fertilizer.

Whether it is a trough tipper, a wheel tipper, or other types of organic fertilizer tipping and fermentation equipment, there are many precautions when using it. It is not easy to use the tipper after it is assembled. It is necessary to train professional operators to operate the tipper in order to produce it safely in the future. At the same time, professional repair personnel are also required, In this way, the tipper can be repaired immediately if it is defective. There are solutions to various problems that may occur in the equipment. Similarly, when the tipper is produced, it is necessary to pay attention to safety. Only with safety guarantee can it work better.

Rabbit dung, urea in urine, atmosphere, potassium, phosphorus, etc. can be used freshly and can be absorbed and utilized by plants. However, undigested organic matter such as proteins in the feces can be absorbed after being fermented and converted into ammonium ion plants. So what are the rabbit manure organic fertilizer production equipment? How much is the rabbit manure organic fertilizer production line?

The equipment needed to configure the pellet rabbit manure organic fertilizer production line is: Turning machine – forklift feeder – new vertical pulverizer – drum type sieving machine – dynamic batching machine – double shaft continuous mixer – organic fertilizer granulator – throwing round Machine – dryer – cooler – coating machine – granule packing machine.

Zhengzhou Huaqiang Heavy Industry Technology Co., Ltd. provides you with the best organic fertilizer machine solutions and the most favorable fertilizer granulator machine prices. Organic fertilizer production mainly includes organic fertilizer granulation equipment, organic fertilizer mixing equipment, drying and cooling equipment, etc. The organic fertilizer granulation equipment mainly includes a pair of roller press granulator, rotary drum granulator, organic fertilizer two-in-one granulator machine and so on.

With the development of industry, agriculture and cities, a large number of organic wastes have been produced, and only a small amount of them have been used before. Most of them are discharged to the nature, which not only pollutes the environment, but also causes the waste of organic resources. After entering the 21st century, people’s living standards have been further improved, and their awareness of environmental protection has been significantly enhanced. Many organic fertilizer plants have been established in the process of utilization of organic waste, which not only governs the environment, but also turns waste into treasure, integrates agricultural production with industry, agricultural products and urban construction, and improves the material utilization rate.

Rotary drum granulator belongs to one of the key organic fertilizer granulator machine for making compound fertilizer granules which is applied to both cold and heat granulation with high,medium and large scale production.This compound fertilizer granulator can make both low and high concentrations of compound fertilizer granules.The finish inside of the rotary drum granulator is made by a special polyethylene resistant rubber sheet.The rotary granulator has advantages of high rate compound fertilizer granulation rate,good appearance,corrosion resistance,low energy consumption,easy operation and maintenance,except this kind of drum granulator,our mutifunctional double roller granulator can also make compound fertilizer.The high efficiency fertilizer granulator machine is considered as the most important equipment in large scale compound fertilizer production.By adding a certain number of steams and vapors, raw materials in the rotary drum granulator will become uniformly humid during the granulation process. Then a series of chemical reactions will occur.In this rotary granulator machine,the fertilizer particles squeeze each other and roll into fertilizer particles.The uniformly formed fertilizer particles can be 3-8mm.With the continuous adding of raw materials and rotating of the drum, a large scale production as well as the working efficiency will be insured.

Applying organic fertilizer is beneficial to environmental protection. The eutrophication of the water environment in China mainly comes from the discharge of solid organic wastes into the water body, and the discharge of fertilizer nutrients from farmland only accounts for a small proportion. At present, the eutrophication degree of the water environment in China’s lakes is still very serious. For Taihu Lake, Dianchi Lake, Chaohu Lake, Dongting Lake, Poyang Lake and other lakes, cutting off the input of organic and inorganic nutrients into the water body is the only way to achieve the prevention and control of water eutrophication. The development of organic fertilizer industry and the protection of water environment in the development of fertilizer industry is a great cause that combines fertilizer industry, soil fertility and water environment protection, high quality and high yield of crops.

The process flow of manure organic fertilizer production line is as follows: after the fermentation of organic fertilizer raw materials (animal manure, domestic garbage, dead branches and leaves, biogas residue, waste bacteria, etc.), they enter the semi-wet material crusher for crushing, and then add nitrogen, phosphorus and potassium (pure nitrogen, phosphorus pentoxide, potassium chloride, ammonium chloride, etc.) to make the mineral elements meet the required standards, and then have a mixer to stir, and then enter the organic fertilizer granulation mechanism particles, and then dry after coming out, The qualified products are screened by the screening machine and packed. The unqualified products are returned to the granulator for granulation.

Applying organic fertilizer is one of the main ways to improve soil fertility. Soil is the main natural resource of agricultural production, and crop production can fundamentally be said to be soil production. Due to its high microbial activity, high-fertility soil has a stronger ability to eliminate environmental pollution, so that sudden pollution events will not immediately or to a greater extent pollute agricultural products, or even enter the food chain and endanger human health. High fertility soil can also significantly improve the quality and flavor of agricultural products and significantly prolong the fresh-keeping period of vegetables and fruits due to its strong ability to coordinate soil water, fertilizer, air and heat, continuous and stable nutrient supply, and strong soil microbial and enzyme activity, which is the theoretical basis for organic fertilizer and production of “delicious food”.

More application of bio-fertilizer and organic fertilizer will help to change the thinking method of fertilizer application and seeding method of chemical agriculture, and then guide farmers to embark on an ecological and organic agricultural development path with Chinese characteristics.

With the excessive and improper use of agricultural fertilizers, China’s agriculture is becoming an important part of the ecological environment pollution. The water, soil and atmospheric environment have been overwhelmed by chemical fertilizers. In recent years, chemical fertilizers have emerged in many water pollution incidents. According to the inquiry of the Chinese Academy of Agricultural Sciences, the application amount of nitrogen fertilizer in China has far exceeded the demand for grain crops. The average application amount of nitrogen fertilizer in 17 provinces across the country has exceeded the internationally recognized upper limit of 225 kg per hectare. The combination of excessive and improper use of chemical fertilizers and the destruction of capital, as well as the pollution of ecological environment, has also reduced the return of chemical fertilizer input by 50% to 60% in the past 30 years, resulting in the reduction of agricultural product quality, the intensification of food safety problems, and the cumulative effect of agricultural pollution.

Compared with chemical fertilizer, the production of bio-organic fertilizer produced by the production line of bio-organic fertilizer has the advantages of low energy consumption, low cost, effective treatment of waste, complete recycling economy, non-toxic, harmless, ecological and environmental protection. Its development, production, implementation and use have practical significance for the development of sustainable agriculture.

The development of organic fertilizer industry is of great significance

Only by applying the fertilizer processed by the bio-organic fertilizer production line can the natural nutrient recycling be realized. At present, the agricultural organic waste resources generated in China each year are converted into about 60 million tons of nitrogen, phosphorus and potassium nutrients, of which less than half are used in farmland, and a large proportion of the agricultural solid organic waste nutrient resources are lost in the environment, while the chemical fertilizer used in crop production in China is converted into about 54 million tons of nitrogen, phosphorus and potassium nutrients. If the above organic nutrient resources are fully utilized, about half of the fertilizer nutrient input in China can be saved, This is a huge nutrient resource.

The construction scale of the equipment configuration of the manure organic fertilizer production line is generally 300000-100000 tons per year. Different production lines can be configured according to the actual situation, with the fixed cost between 100000 and 300000. In the case of better income in the later stage, additional organic fertilizer production lines can be appropriately added to expand the scale of organic fertilizer production.