organic fertilizer production line

The current synonym for organic fertilizer equipment is environmental protection and organic. Why is this? Because organic fertilizer equipment is specialized in handling animal manure, using animal manure to produce organic fertilizer using an organic fertilizer granulator, and then using organic fertilizer to protect the soil, making the soil more and more fertile. When people know that organic fertilizer can protect the soil that nurtures us, organic fertilizer equipment is destined for an extraordinary path in the future. Both our country and other countries in the world are emphasizing sustainable and green development, Because both resources and the environment are crucial for our human survival, organic fertilizer equipment not only achieves sustainable development but also achieves the goal of treating livestock and poultry manure to protect the environment.

The raw materials for producing and processing organic fertilizers are relatively diverse, with a wide range of sources and relatively low prices. For example:

1. Crop straw and other plant residues, which mainly come from rice straw, wheat straw, corn stalks, garden waste, etc;

2. Animal manure, such as pig manure, cow manure, sheep manure, and other livestock manure;

3. Agricultural and sideline product residues, such as soybean meal, rapeseed meal, monosodium glutamate residue, mushroom residue, etc;

4. Household waste, such as kitchen waste, plant ash, etc;

5. Other raw materials, such as biogas residue, peat, plant ash, sludge, urban household sludge, etc.

The complete set of organic fertilizer production line mainly consists of fermentation system, drying system, deodorization and dust removal system, crushing system, ingredient system, mixing system, granulation system, and finished product packaging system; The fermentation system for harmless treatment of livestock and poultry excrement includes: feed conveyor, biological deodorizer, mixer, proprietary tipping machine, oxygen supply system, and automatic control system.

Humic acid fertilizer plays an important role in maintaining soil activity. In industry, manure, straw, mushroom residue, sawdust and other wastes are fermented by organic fertilizer production equipment, and then processed into organic fertilizer. Such organic fertilizer products are rich in humic acid.

1. Humic acid can improve nitrogen use efficiency

Nitrogen fertilizer is an indispensable fertilizer for plant growth, mainly urea and carbamine. When urea and ammonium bicarbonate are applied to the field, they will soon lose with the air and water flow. Only 30% of the nitrogen can be absorbed and utilized by crops. The aromatic core, hydroxyl group, carboxyl group and other acidic functional groups in humic acid can react with nitrogen to form stable new ion groups. These complexes remain in the soil for a long time, and gradually decompose and release nitrogen element, so that plants can slowly absorb it.

2. It has synergistic effect on phosphate fertilizer

When the available phosphorus fertilizer is applied into the soil, the phosphorus element will be fixed by the metal ions in the soil, so that the available phosphorus can be transformed into delayed phosphorus or ineffective phosphorus. The acid functional groups such as aromatic nucleus, hydroxyl group and carboxyl group in humic acid can react with phosphorus element to make it become soluble phosphorus, which increases the activity of phosphorus element and is easy to be absorbed by plants. According to statistics, the fertilizer efficiency of phosphate fertilizer can be increased by 5-10% after adding humic acid fertilizer.

3. It has synergistic effect on potassium fertilizer

The functional groups in humic acid can also absorb and store potassium ions, which can not only prevent the loss of potassium ions with water in sandy soil, but also prevent the fixation of potassium in cohesive soil, which can improve the utilization rate of potassium fertilizer by about 5%. In order to improve fertilizer efficiency, NPK fertilizer and humic acid organic matter will be processed by fertilizer granulator in organic fertilizer production process.

4. It has the effect of retaining water and fertilizer

Humic acid interacts with calcium ions in the soil to form a flocculent precipitated gel, which can cement the soil together, turning the soil particles into small reservoirs and fertilizer reservoirs that retain water and fertilizer, increase soil voids, and improve Improve soil water and fertilizer retention capacity.

With people’s attention to food health, organic products and organic agriculture are increasingly favored by consumers, and the development of organic fertilizer production lines is to meet this market demand. In the era when green agriculture, organic fertilizer equipment and organic fertilizer production line were popular, the state vigorously carried out green agriculture. The cultivation industry should first strengthen the understanding of the application of organic fertilizer. The organic fertilizer granulator should reduce the harm of traditional fertilizers and pesticides to fruits and vegetables as much as possible, and produce green organic food that reassured buyers.

Most of the raw materials for organic fertilizer are made from poultry manure, and there are many rural farms, so some poultry manure can be seen everywhere. However, in the past, we used to directly put these poultry manure into the fields, causing a waste of many resources. Since we started using organic fertilizer equipment, these resources can be truly utilized, The function of organic fertilizer equipment is to make full use of these wasted resources and manufacture them into recyclable resources. Therefore, the use of organic fertilizer equipment is the beginning of agricultural mechanization, and many nutrients in the feces of these animals are discharged from the body without passive absorption. Therefore, it is necessary to use these resources to produce resources beneficial to crops, For example, in the past, our farmers often planted garlic or leeks, which required a lot of nutrients for their growth. Therefore, the fertilizer we made using organic fertilizer equipment can be fully used in these vegetables, and the effect is very obvious. Previously, we conducted experiments where one piece of land used organic fertilizer materials, and another piece of land did not use organic fertilizer materials. After two months, the difference in their results exceeded one time, So it indicates that the raw materials used in the manufacturing of organic fertilizer equipment do have a very good promoting effect on plant growth.

The application effect of organic fertilizer produced by the organic fertilizer production line is good, which can improve problems such as soil compaction, salinization, and chemical residues. However, our excessive dependence on fertilizers in long-term agricultural production has caused varying degrees of harm to the soil. The specific manifestations of these hazards are mostly soil compaction and salinization, and such soil has become unsuitable for crop growth, and the fruits produced will also contain more or less chemical residues, People’s consumption can also cause certain harm to their own health. The application of organic fertilizer produced and processed by organic fertilizer production lines can alleviate and improve soil pollution. The improved soil can also have an impact on crop yield and quality when planting crops. Therefore, the application effect of organic fertilizer produced by organic fertilizer equipment is a major factor in the popularity of organic fertilizer production lines in the market.

In the current process of agricultural development, organic fertilizer equipment is an important type of equipment used in rural areas for agricultural development. It can improve some of our living environment and also use organic fertilizer equipment to create some profits. Why do we say so? The main reason is that the raw materials produced by our organic fertilizer equipment are considered as pollutants in the garbage environment in rural areas, so the raw materials are very cheap, Although the raw materials are cheap, the organic fertilizers produced are high-quality organic fertilizers that have great benefits for the soil. Only after being recognized by people can more people purchase organic fertilizers and earn profits from them.

Price selection guide for the complete set of organic fertilizer production line:

Small organic fertilizer equipment worth around 11000 yuan is highly welcomed by ordinary farmers. There are many raw materials for organic fertilizer, such as livestock and poultry manure, agricultural waste, plant ash, mushroom residue, etc. The majority of livestock and poultry manure is treated, many of which are owned by farmers. Small organic fertilizer production lines can meet this requirement, not only solving the problem of emission reduction and disposal of livestock and poultry manure, but also making money from livestock and poultry manure, bringing significant profits.

Organic fertilizer equipment ranging from 23000 to 800000 yuan has been accepted by medium-sized professional fertilizer processing enterprises and large-scale breeding enterprises.

Specialized organic fertilizer equipment priced from 36000 to 1.5 million yuan or higher is favored by large-scale organic fertilizer production line projects.

The sheep manure organic fertilizer production line is a series of production equipment that uses sheep manure as raw material and produces organic fertilizer through fermentation processing. The pollution of livestock and poultry manure has attracted strong attention from society. Under the pressure of environmental protection, more and more farms are starting to solve this problem, attempting to change the current passive situation. When large-scale farms across the country are seeking breakthroughs in the utilization of manure, processing livestock and poultry manure resources into organic fertilizer is undoubtedly a win-win approach, which can not only meet environmental requirements but also achieve income generation and value-added. So how much area does the sheep manure organic fertilizer production line need to cover? The organic fertilizer production line with an annual output of 5000 tons covers an area of approximately 3 acres, the production line with an annual output of 10000 tons covers an area of 5 acres, and the organic fertilizer production line with an annual output of 50000 tons covers an area of approximately 15 acres.

Organic fertilizer fermentation equipment is the first choice of organic fertilizer production enterprises, because it has great advantages in practicability and cost control, and is one of the better equipment combined with the operation mode of agriculture and animal husbandry. Here is a brief introduction to the working principle and advantages of this organic fertilizer production equipment.

1. Working principle of organic fertilizer fermentation equipment

The comprehensive treatment technology of solar aerobic fermentation is adopted in compost tipper. It is composed of solar fermentation chamber, electric follow-up device, overturning and throwing machine, shifting car and aeration system. It can make full and effective use of solar energy and ferment and decompose the sewage sludge, river sludge, livestock manure and organic matter after garbage separation under the action of microorganism. The compost is further processed by an organic fertilizer granulator.

Aerobic fermentation by solar energy is a very important link in organic fertilizer production. During this period, the treatment of organic solid waste must solve the problems of drying, fermentation, sterilization, deodorization, and finally obtain higher economic benefits with lower cost. Before fermentation, various raw materials to be fermented are mixed according to a certain proportion, so as to meet the fermentation conditions such as water, carbon and nitrogen ratio, and finally achieve the purpose of shortening the fermentation cycle and achieving the best fermentation effect.

2. Advantages of organic fertilizer fermentation equipment

Compared with other similar equipment, organic fertilizer fermentation equipment has great advantages. By comparison, it is found that the windrow turner is flexible, but covers a large area; the fermentation period of fermentation tank is short, but the cost is high, and it is not suitable for popular demand. At present, the more widely used is the trough type compost turner, and the high-grade ones are double screws compost turning machine and chain compost turner, etc. there are many types of products, which can be ordered according to their own needs.

With the stable development of the economy, the damage and impact of various negative factors on the environment are also becoming increasingly apparent. Air pollution, soil compaction, soil alkalization, and livestock manure pollution, among other negative factors associated with economic development, directly affect the development of agricultural production and the improvement of people’s quality of life. Starting from the strategic height of long-term economic development, the country has formulated policies for energy conservation and environmental protection economic development, encouraging and holding back the development and growth of related industries, so as to steadily put the national economy on a new and healthy path of energy conservation and environmental protection development.

1. High yield: An organic fertilizer production line has an annual production capacity of 30000 tons and an annual fecal treatment capacity of 80000 cubic meters,

2. Large market demand: An organic fertilizer production line can not only meet the local fertilizer demand, but also meet the demand of surrounding markets. Bioorganic fertilizers are widely used in various fields such as farmland, fruit trees, flowers, landscaping, high-end lawns, and soil improvement, with good results.

3. Rich resources: Biological excrement, like oil, coal, and ore, is a wealth and resource of society. China has a vast territory and abundant raw material resources for organic fertilizer production lines.

4. High quality fertilizer: Taking livestock manure as an example, the final urine produced by a pig in a year can be combined with bedding to produce 2000-2500kg of high-quality organic fertilizer, which contains 11% -12% organic matter, 0.45% nitrogen, 0.19% phosphorus pentoxide, and 0.6% potassium oxide, which is sufficient for the annual fertilizer consumption of one acre of land. These organic fertilizers are rich in various nutrients such as nitrogen, phosphorus, and potassium, with a content of over 6% and an organic matter content of over 35%, all exceeding national standards.

5. Policy support: The government provides subsidies for agriculture, which greatly supports this industry, so making choices is a very good choice.

The products produced by small organic fertilizer production lines are made from fresh chicken and pig manure as raw materials, without any chemical components. However, the digestion ability of chickens and pigs is poor, and only 25% of the nutritional components can be consumed. The other 75% of the nutritional components in the feed are excreted with the manure, resulting in dry products containing nitrogen, phosphorus, potassium, organic matter, amino acids, proteins, and other components. Organic fertilizer granulation machines are helping to establish a resource-saving society in China, seizing every detail and preventing investment pollution. The development space of organic fertilizer production lines is enormous, while improving economic benefits and protecting the environment. In terms of crop production, solving environmental pollution is the top priority, promoting circular economy and developing organic agriculture, laying a solid foundation.

There are many manufacturers of organic fertilizer production equipment, but the reputation and product quality of many enterprises in the industry are also uneven. A good organic fertilizer production equipment manufacturer not only depends on price, but also considers many factors. When purchasing equipment, we must identify merchants with good reputation and reputation. For organic fertilizer equipment in China, its sales have always been ahead of similar equipment, especially many organic fertilizer equipment manufacturers are occasionally launching new products to improve sales, in order to better meet the continuous needs of users. These efforts seem to be a relentless pursuit of organic fertilizer equipment, but in fact, they are also aimed at the growth of the enterprise. Agricultural development requires continuous updates of equipment, and the development of manufacturers cannot be solely focused on producing the same equipment. Learning from each other’s strengths and weaknesses to find more suitable models for users is what an excellent manufacturer needs.

Which organic fertilizer equipment manufacturer is the appropriate choice?

1. It is necessary to investigate several organic fertilizer equipment manufacturers and comprehensively understand their strength, scale, reputation, etc.

2. It is necessary to conduct on-site inspections of the production workshop of the enterprise to understand its product quality, processing equipment, production process flow, etc.

3. Can you visit the customer usage site of the enterprise, where the production site can best demonstrate the true operation of the equipment.

4. Strong organic fertilizer equipment manufacturers can customize exclusive equipment configurations for different customers according to their needs, and customers can choose suitable production equipment according to their own needs.

5. The manufacturer should provide customers with professional technical personnel to guide them in equipment installation and debugging, so that the equipment can operate normally, and provide corresponding training services.

Zhengzhou Huaqiang Heavy Industry Machinery Co., Ltd. has been engaged in the organic fertilizer equipment production industry for more than 20 years, specializing in the production of organic fertilizer production lines, organic fertilizer processing equipment, organic fertilizer production line equipment, organic fertilizer processing machines, organic fertilizer granulators, organic fertilizer granulators, pig manure granulators, pig manure granulators, pig manure processing equipment, pig manure organic fertilizer equipment, pig manure organic fertilizer processing equipment, and pig manure treatment equipment; Chicken manure organic fertilizer production line, chicken manure organic fertilizer processing equipment, chicken manure granulator, chicken manure dryer, chicken manure cooler, fertilizer granulator, fertilizer granulator, and fertilizer processing equipment.

High temperature treatment method of organic fertilizer production line: it is mainly applicable to composting, which uses the energy released by organic matter differentiation to raise the temperature, so as to kill the pests and diseases predicted by fertilizer. High temperature composting should master the following skills:
(1) The required moisture content of composting is 60% – 75% of the dry data, that is, water droplets can be squeezed out when holding the data by hand, indicating that the moisture content is moderate.
(2) In the early stage of composting in the organic fertilizer production line, good ventilation conditions should be maintained. If necessary, ventilation tower and ventilation ditch can be set. In the later stage, the anaerobic condition should be adhered to. The aeration tower can be removed and the ventilation ditch can be blocked. It can be compacted and sealed to retain nutrition and promote the accumulation of humus.

(3) The internal temperature of compost can be controlled between 50 ℃ and 60 ℃. When the temperature is higher than 65 ℃, the fertilizer production machine can turn over the heap or add water to cool down, so as to facilitate the retention of nitrogen.
(4) The C / N ratio of composting data is 25 ∶ 1, which is conducive to the differentiation of organic matter by microorganisms.
(5) Control the appropriate pH value. During composting, 1-1.5 kg lime and other alkaline substances were added into 50 kg straw to adjust the pH value of compost at 7.5. The hygienic standard of high temperature composting is that the mortality rate of Ascaris lumbricoides eggs reaches 95% – 100%. Flies can be controlled effectively. There are no live maggots, pupae or newly emerged adult flies around the compost.

As a new type of mechanical equipment, the organic fertilizer production line is currently very popular. Its development in recent years has been recognized and favored by everyone. The reason is that it conforms to the trend of the times, responds to national policies, and has received strong subsidies and promotion from the country. Therefore, it is well-known to the people of the whole country. The future development of organic fertilizer production lines is still relatively optimistic. This has greatly stimulated the rapid rise of organic fertilizer production line manufacturers and can also bring high economic benefits to our country. So what are the characteristics of organic fertilizer production lines that can make the market demand so high? Where is its value reflected?

1. The organic fertilizer production line is committed to tracking the hot areas of international fertilizer technology innovation and the development direction of the fertilizer industry. It has collaborated with the Chinese Academy of Agricultural Sciences and the Chinese Institute of Agricultural Mechanization to conduct research on the industrialization technology of organic fertilizers and analyze the social benefits. How to fully utilize the resources of organic waste is an important issue for China to establish a resource-saving society, promote circular economy, and develop organic agriculture;

2. Some small organic fertilizer equipment or supporting equipment can be purchased by farmers through joint ventures, so that they can save time, materials, and use waste straw to make organic fertilizer. This not only saves energy and environmental protection, but also increases farmers’ income;

3. China is a major agricultural production country with rich experience in agricultural production. Therefore, organic fertilizer production lines can bring rich experience and excellent equipment to foreign countries, promoting the exchange of technical experience in organic fertilizer equipment at home and abroad;

4. China is a major consumer of fertilizers, and the production of fertilizers requires a large amount of non renewable resources such as coal, electricity, and natural gas. The development of this project utilizes solid organic waste through microbial fermentation to produce organic fertilizers, achieving the goal of saving non renewable resources and protecting the environment. The social benefits are enormous, which is in line with China’s energy conservation and emission reduction industrial policies.

In addition, organic fertilizer production lines also have many benefits, such as driving the development of the industry chain as you can see. Organic fertilizer equipment has developed to the present day, with a variety of equipment, such as organic fertilizer production lines, fermentation and pile flippers, organic fertilizer granulators, semi wet material crushers, roller extrusion granulators, organic fertilizer granulators, and so on. A series of complete organic fertilizer production lines drive the development of the entire fertilizer equipment industry.

In the early 1990s, China introduced foreign tank fermentation technology from foreign countries. On the basis of integrating various treatment methods, combined with the characteristics of China’s agricultural and animal husbandry business model, it adopted a comprehensive treatment of solar aerobic fermentation technology.

From the perspective of practicality and cost control, the trough fermentation system is the preferred process for organic fertilizer production line. Here we make a comparison and find that the self-propelled compost turning machine is flexible but has a large area; the fermentation cycle of the fermentation tank is short, but the cost is not suitable for popular demand. At present, the more widely used are the groove type compost turning machine, and the high-grade ones include the double-spiral stacker and the chain plate stacker, etc. There are many types of products, which can be ordered according to their own needs.

The use of solar energy for aerobic fermentation is a very important part of the organic fertilizer production line. During this period, the treatment of organic solid waste must solve the problems of drying, fermentation, sterilization, deodorization, etc., and finally obtain higher economic benefits at a lower cost. Before fermentation, various raw materials to be fermented are mixed in a certain proportion to meet the fermentation conditions such as moisture and carbon-nitrogen ratio, and the purpose of shortening the fermentation cycle is finally achieved to achieve the optimal fermentation effect.

In order to make organic solid waste into efficient organic fertilizer, it must be fully fermented and matured. The application of organic solid waste without fermentation or incomplete fermentation to the land is extremely harmful to crops. It can decompose in the soil to generate heat and carbon dioxide gas and other harmful substances, which seriously affects crop germination and crop root growth. The organic solid waste can achieve the purpose of eliminating harmful substances, germs, and reducing odor after full fermentation. At the same time, it occupies less space, increases the humus uniformly, and is more convenient to use when fertilizing. Fully fermented and decomposed is a necessary process to increase the effective ingredient humic acid in organic fertilizers. Organic raw materials made from organic fertilizers directly added to inorganic fertilizers without being processed in this step are organic-inorganic compound fertilizers. Low phytic acid is not good for crops and soil.