organic fertilizer production line

In the process of using organic fertilizer production equipment, if strictly abide by the precautions in the operation process, it will effectively improve the granulation rate, reduce energy consumption and prolong the service life of the equipment. So from the following aspects, we can adjust the disc granulator to make the fertilizer production reach the best state.

1. Strictly control the quality of powder

(1) It is strictly forbidden to have iron block, stone larger than 10 mm and wood block larger than 10 mm in raw material discharging and feeding of fertilizer production line. Rice bran and sand can not exceed the quality index, too much will seriously cause low output of disc granulator.

(2) According to the formula of NPK compound fertilizer, the quality of various raw materials such as chemical fertilizer should be carefully controlled.

2.Reform the new type of blade in the disc

The blade of disc granulator is good, and the size of the granule is uniform and beautiful. The blade is divided into front blade and rear blade, and there is no gap between the two blades.

3. The main technical key to operate the disc granulator

(1) Do a good job in the technical training of staff before operation, improve the technical quality and operation skills of workers.

(2) The particle size of compound fertilizer is 70-90 mesh.

4. Select and adjust the nozzle of disc granulator

(1) The working mechanism of the nozzle must be mastered when selecting the nozzle

According to hydrodynamics, it has been proved that the bigger the pressure is, the smaller the through hole is, and the bigger the droplet diffusion surface is. Under the same pressure, the spray hole of the nozzle is small and the droplet density is small, while the spray hole is large, the droplet density is high.

(2) How to choose the model and specification of the nozzle

The smaller (or larger) droplet of feed liquid is, the smaller (or larger) particle size is, and the lower (or higher) yield of fertilizer production line is.

The denser (or thinner) the droplets are, the more (or less) they are made and the higher (or lower) the output is.

 NPK fertilizer production line industry granular material quantitative packaging system commonly used bucket quantitative packaging scales, divided into two types of pneumatic and electric.

1. Pneumatic quantitative packing scale and electric quantitative packing scale
A wide range of pneumatic quantitative packaging scales. The advantages are fast packaging speed, fewer electronic components, and simple failure judgment. The disadvantage is that the ambient temperature is required, especially in high-cold areas in winter, there is a risk of icing in the air pipelines in the buildings without heating, which affects the braking system, so anti-icing measures should be taken in high-cold areas.
Electric quantitative packing scales have only appeared in recent years, and manufacturers are mainly concentrated in Harbin. The original intention is to adapt to the use in alpine regions. The advantage is that no anti-icing measures need to be taken. The disadvantage is that there are many electronic components, the circuit is complicated, and the failure is difficult to judge. The packaging speed is slower than the pneumatic quantitative packaging scale.

2. Hanging mode selection of quantitative hopper
No matter what kind of quantitative packaging scale, we think that the 3-point type hanging hanging weighing hopper has good stability, but the price is relatively high. 3 sensors are needed. If a fault occurs, you need to determine which sensor is faulty. The stability of the measuring hopper is worse (there may be some problems with the design of the side-hanging packaging scale used by me), but the price is relatively cheap, using only 1 sensor, the stability of the 2-point hanging weighing hopper is generally Not recommended for high speed packaging.

3. Selection of control table for quantitative packing scale
General pneumatic scales with F701 series have good performance, fast speed, high precision, and easy to master adjustment methods. Although the price is relatively high, but the value is good, the electric scale instruments are free from the manufacturers and are different.

We are fertilizer machine manufacturers, we can supply different kinds of fertilizer machines, welcome to consult.

The reason why livestock and poultry manure can be turned into available resources is inseparable from the organic fertilizer machine. In the development process, the main direction is harmless and fertilizer. The organic fertilizer manufacturing machine processes manure and processes organic fertilizer, which has become a new road for the development of the combination of agriculture and animal husbandry, planting and breeding, and green ecological cycle.

Organic fertilizer manufacturing process steps:

1. Raw material fermentation. Chicken manure and straw are mixed according to the ratio of various raw materials, and the compost tipping machine is used to help the fermentation and decay quickly.

2. Raw material crushing. The agglomerated materials during composting are crushed evenly with a crusher to reduce the diameter of materials.

3. Raw material granulation. The crushed materials are granulated by two in one organic fertilizer granulator.

4. Drying of granules. The granulated materials are sent to the dryer to dry the particles for moisture storage.

5. Particle cooling. After drying, the material has high temperature and easy to agglomerate. After cooling, it is easy to store and transport.

6. Screening of finished products. After cooling, the qualified products will be screened out, and the unqualified pulverizer will be crushed and granulated again.

7. Apply a layer of protective film to the particles with the coating machine to make the particles more round.

8. Finished product packaging. The granules are packed in finished bags and stored in a ventilated place.

 The double-shaft mixer is an important mechanical equipment in the organic fertilizer production line. It uses two sets of spiral blades (or stirring knives) for stirring. It has the characteristics of high stirring efficiency, small floor area and long service life. Adopting horizontal reducer transmission, smooth rotation and low noise. The machine feeds from the top and discharges from the bottom. The structure is reasonable. The seals between the joint surfaces are tight and the operation is stable. A humidification water spray system is provided to ensure uniform water spray and adjust the water supply to meet the needs.

Advantages: It has high mixing efficiency and small footprint. Spiral blade adopts high wear-resistant special alloy, dual-shaft wet mixer adopts reducer transmission, smooth rotation and low noise. The dual-shaft mixer feeds from the top and discharges from the bottom. The structure is reasonable, and the sealing between the joint surfaces is tight, and the operation is stable. .

Use and maintenance:
1. Installation: Place the machine stably, install the machine feet, and flatten it so that the machine can run freely.
2. Before use, refill the oil to be refueled, and then run it at no load, check whether the fasteners are loose, whether the electrical is normal, and whether the machine is operating normally. If there is any abnormality, repair and debug.
3. Turn the feeding port to the top, open the feeding cap for feeding, and the feeding amount should not exceed the specified volume. Then close the feeding cap and start the machine to run. If an abnormality is found on the way, it must be shut down and inspected.
4. After work or changing the variety, the inside and outside of the hopper must be rinsed clean.

We are professional fertilizer machine manufacturers. The main products are: organic fertilizer equipment, compound fertilizer equipment, blended fertilizer equipment, granulator, dryer, mixer, etc. Welcome to buy.

Small organic fertilizer production line (i.e. small organic fertilizer processing plant) is divided into two types: powder line and particle line.

Compared with powder line, granular line equipment needs more equipment and investment.

Therefore, the powder organic fertilizer on the market is usually cheaper than the granular organic fertilizer, which can be sold for 600 yuan / ton, and the granular organic fertilizer can be sold for 1000 yuan / ton. Some high-quality organic fertilizers cost thousands of yuan per ton.

Powder organic fertilizer production line needs to purchase equipment: fermentation overturning machine, crusher, packaging machine, etc. The equipment investment is between 80000 and 150000.

Granular organic fertilizer production line needs to purchase equipment: fermentation overturning machine, crusher, granulator machine for fertilizer, screening machine, packaging machine, etc. The equipment investment is 150000-450000. There are many kinds of equipment for organic fertilizer production, so we need to make different plans of organic fertilizer production line according to the different materials and output of customers. 

Organic fertilizer products can be made into granules or powders, depending on market demand. In order to balance nutrients and be suitable for transportation and storage, it is suggested that organic fertilizer should be processed into granular form. Granular fertilizer has good commercial properties and will not be automatically graded in the process of storage and transportation.

arge pig farms will produce a lot of pig manure every day. How to deal with pig manure is a very important problem for enterprises. In general, it is recommended to use manure composting fermentation process of organic fertilizer production line for treatment, so as to achieve harmless, and the farm will not be affected by odor and bacteria. Moreover, further processing pig manure into organic fertilizer can be sold on the market, thus turning waste into treasure and bringing a source of economic income.

Pig manure organic fertilizer production line is a fermentation process that uses the aerobic microorganisms contained in the fermentation agent to decompose the organic matter in pig manure which is not easy to be directly used by crops into small molecular substances, and integrates the advantages of deodorization, insecticidal, sterilization, nutrient improvement, and the elimination of secondary fermentation.

There are two steps to process commercial organic fertilizer in the organic fertilizer production line: early fermentation and treatment part and deep processing granulation part. Organic fertilizer equipment needs fermentation compost windrow turner, crusher, mixer, granulator machine for fertilizer, dryer, cooler, screening machine, coating machine, packaging machine, conveyor and other equipment.

Because the pig manure can produce heat during fermentation, it can effectively kill the parasitic eggs and disease bacteria contained in pig manure, and prevent harm to crops; and the fermented pig manure can avoid the occurrence of root burning and seedling burning phenomenon because of its full maturity, so it is safer to use. In the fermentation process of organic fertilizer production machine, the macromolecular organic matter contained in pig manure is also decomposed into inorganic salts and minerals that can be directly used by crops, and the bacterial metabolites are generated, which enriches the nutrition of pig manure. What’s more, the fermentation process is also a biological deodorization process. The fermented pig manure has no odor and is more convenient to use. 

The key to the production process of biofertilizer project is the choice of granulation method. According to the production process requirements, the currently used granulation methods of bio-organic fertilizer are mainly disc granulation and tooth-granulation. Due to different requirements of raw materials for different granulation methods, there are differences in the production process of biological organic fertilizer. At present, the production technology of Huaqiang organic fertilizer equipment mainly includes the following.

Using the disk granulation production process, the raw materials need to be dried to remove a certain amount of water (when drying, the raw materials are sterilized), and then crushed, and then a certain amount of acid and alkali is added to adjust the pH of the carrier and mixed with the inorganic fertilizer part, and sent The disc fertilizer granulator machine sprays a certain amount of bacteria during the granulation process, and the granulated product is dried and sieved at low temperature to obtain the finished product.

The tooth-granulation granulation process is to use the high-speed rotating mechanical stirring force and the aerodynamic force generated thereby to continuously realize the process of mixing, granulating, spheroidizing and densifying the fine powder in the machine, thereby achieving the purpose of granulation. The shape of the particles is spherical, the sphericity is ≥0.7, the particle size is generally between 0.3-3 mm, and the granulation rate is ≥90%. The size of the particle diameter can be appropriately adjusted by the material mixing amount and the spindle speed. Generally, the lower the mixing amount, the rotation speed The higher, the smaller the particles, and vice versa.

The most important thing for the construction of organic fertilizer equipment is to adapt measures to local conditions. A good organic fertilizer production line is not only a guarantee of output, but also a guarantee of quality. Although the organic fertilizer equipment is only a combined process, the convenience it brings to people is unimaginable. Taking an organic fertilizer processing plant with an annual output of 200000 tons as an example, the equipment for the organic fertilizer production line is essential for starting an organic fertilizer processing plant. A complete set of organic fertilizer production line equipment, from fermentation equipment, crushing equipment, stirring equipment to the final coating machine, costs between 350000 and 550000 yuan. The price difference depends on whether you choose a high configuration equipment or a medium configuration equipment.