organic fertilizer production line

After harvesting crops, the remaining straw waste is difficult to handle. In the past, incineration was used for treatment, but it would cause serious environmental pollution. If it is processed into fertilizer or fuel, secondary utilization of resources can be achieved. Taking the investment in a small-scale straw organic fertilizer production line as an example, straw itself contains a large amount of organic matter, dry matter, ash, nitrogen, phosphorus, potassium, and other nutrients. Processing it into organic fertilizer through fertilizer production equipment is indeed a good choice.

After being processed by a large straw crusher or other crushing machinery, crop stalks are mixed with a certain type of livestock and poultry manure, added with relevant fermentation agents, and sterilized by high-temperature fermentation to kill eggs. In order to produce organic fertilizer raw materials, but the key is the organic fertilizer equipment. As the main equipment for processing organic fertilizer, it has a significant impact on the production of organic fertilizer. Different prices and different quality of organic fertilizer equipment also have different effects on the production of organic fertilizer. Therefore, if we want to produce hot selling organic fertilizer in the market, we need to refer to peer suggestions, conduct field visits, and conduct on-site testing when purchasing organic fertilizer equipment. In this way, high-quality and low-cost organic fertilizer equipment can be selected, and standard commercial organic fertilizer can be produced. Only in this way can green organic food be grown. This is also why many friends believe that organic fertilizer equipment is the key to growing green organic food.

While using straw as raw material in organic fertilizer production lines is a good choice in terms of nutritional composition, it is not as convenient to collect as livestock manure, and of course it is relatively better for large-scale crop cultivation. Some organic fertilizer plants use the remaining vines after harvesting vegetables in greenhouse as raw materials, as it is inevitable to mix with residues such as plastic films, and early screening of raw materials is also a necessary process.

When straw raw materials are sufficient, a large-scale straw organic fertilizer production line can be built, which makes the production environment of the factory much better than that of the livestock manure organic fertilizer factory. When straw raw materials are scattered and not sufficient, the production method of using livestock and poultry manure as the main material and straw as the auxiliary material can be selected to produce organic fertilizer. In this way, straw can not only absorb excess water in the manure, but also adjust its inherent proportion of finished products to produce suitable organic fertilizer products.

Organic fertilizer granulator is an important part of the entire organic fertilizer production line, so we should pay special attention to inspection and maintenance for this part, so as to ensure the core interests of the enterprise. Of course, other equipment also needs to be inspected from time to time, and the inspection direction is similar to the granulator; so, the following will tell you in detail how to properly inspect and maintain the organic fertilizer granulator during use. 

1) Check whether the various parts of the organic fertilizer granulator machine are working properly, do a good job of checking the wear of the easy-wear parts, and pay attention to replacing the worn parts at any time.

2) For newly installed wheel hubs, frequent inspections must be performed, as loosening is prone to have the greatest impact on organic fertilizer granulation opportunities.

3) Bearing: It is the entire bearing center of the whole organic fertilizer granulator, so it is very important for the maintenance of the bearing. Its quality directly determines the service life and operating rate of the machine. It must be clean and the seal must be good.

4) If the oil temperature of the bearing of the organic fertilizer granulator machine rises, it should be stopped immediately for inspection to eliminate the cause.

5) The removal of impurities such as dust should be done to prevent the movable bearing from moving on the chassis when the organic fertilizer granulator encounters unbreakable materials, resulting in serious accidents.

6) Use standardized tools and strictly adhere to mechanical maintenance requirements. Standardized tools can reduce the damage of each part of the organic fertilizer granulator and put it in place.

7) Use the specified oil. Due to the different types of machinery and the requirements of various parts, the organic fertilizer granulators have different lubricating greases and cooling oils. It is necessary to follow the lubricating greases and cooling oils specified by the organic fertilizer granulator manufacturers to ensure organic fertilizer production The good performance of the granulator was demonstrated.

8) Timely maintenance and overhaul, no sick work. The reasonable maintenance and timely maintenance of the organic fertilizer granulation equipment are the guarantee for the high yield and efficiency of the organic fertilizer granulator.

9) For the replacement of organic fertilizer raw materials, production tests must be performed to ensure that the organic fertilizer granulator can achieve the best results.

10) Reasonable raw material composition, fineness, water content, and reliable finished products are the basis of the organic fertilizer granulator machine.

Many factors should be considered in the construction of an organic fertilizer plant,such as market sales of organic fertilizer,development prospect of organic fertilizer industry,raw materials of organic fertilizer production,equipment of organic fertilizer production line and investment of organic fertilizer production line.After plant is built,the maintenance of the organic fertilizer equipment should be considered when the organic fertilizer is put into production.
After using the organic fertilizer production equipment for a period of time,there will inevitably be wear and failure.The organic fertilizer production line needs all organic fertilizer machines to operate together,and the failure of some machines will certainly affect the progress of the whole production line.How to reduce the wear of equipment,the occurence of productionn failure and extend the severice life of organic fertilizer equipment is particularly important.
Maintain the equipment from the production process of organic fertilizer
The production process of organic fertilizer mainly includes fermentation,throwing,crushing,mixing,granulation,screening,drying,cooling and packaging.The main used organic fertilizer equipment hich these machine are also to be equipped in biofertilizer project,are crusher,mixer,fertilizer granulator machine,screening machine,dryer machine,cooler,packaging machine.
Then from the production process of organic fertilizer,this paper focuses on the mainntenance methods of several organic fertilizer machines.

Composter machine:
1)After the use of the tipping ioeration,the residues and surplus materials on the tipping machine and the surrounding site shall be removed,and the lubricating point.
2)Check the oil quantity of the gearbox of the dumper,and add enough gear oil.
3)Remove the accumulated materials in the unloading port of the tripper and keep it unblocked.
4)Check the contact condition of each contactor in the electric control cabinet,and replace it immediately if it is damaged.
Before using the crusher,check whether the shape of the machine is damaged and whether all parts are complete.Before the crusher is connected to the power supply,first,confirm whether there is any iron foreign matter in the crusher,and manually rotate the flywheel for more than one turn.Never move the flexible knife by hand to ensure safety.To ensure that the main machine of the crusher turns correctly,the motor can be started and put into production.
The use time of the internal cutter of the crusher varies.If there is any wear,please replace the blade in time.When installing the tool,the rotating tool must be fastened.The crusher has been running for about 500hours.Check the left and right main bearings,clean and lubricate them if necessary.The working load of the crusher is heavy.It is necessary to check the tightness of the transmission traingle belt frequently to ensure the smooth and reliable transmission of moving knife.It s not allowed to increase the rotation speed of the crusher at will.When the crusher works with a large power machine,it is necessary to control the flow and make the flow uniform.

The fertilizer granulator machine of organic fertilizer is the key equipment for the production of organic fertilizer in the production line of organic fertilizer.It makes the raw material of organic fertilizer into particles,makes the shape of organic fertilizer good,and improves the utilization rate of fertilizer.Apart from organic fertilizer granulator,there are many  other types of fertilizer granulator,such as disc granulator,flat die granulator,and rotary drum granulator and so on.
Because of its unique structure and pelletizing technology,organic fertilizer granulator plays an important role in organic fertilizer production line.

The disk granulator of organic fertilizer has made great contribution to the realization of agricultural pollution-free.In addition to the normal growth of crops,most of the chemical fertilizers are washed away by rainwater,wich will also lead to metal pollution of soil and agricultural products,water eutrophication,water,soil and environmental pollution,and avoid adverse factors.Chemical fertilizer can reduce the pollution of water,soil and environment,and reduce the threat to human and animal survival.It is benefical to the ecological environment.The granulator of organic fertilizer is conducive to the mass production of organic fertilizer,and the use of organic fertilizer in agriulture is helpful to improve the environment.
Besides the disk granulator which it is to be equipped in organic fertilizer production line,it is also to be equipped in npk fertilizer production line to make compound fertilizer granulator.More other series fertilizer machine is also necessary.In a complete fertilizer production line,it also needs to use the fertilizer crusher machine,fertilizer mxier machine and so on.
The fertilizer machine manufacturers designed all types of fertilizer machines and fertilizer production line to make the fertilizer granulator or fertilizer powder.In the fertilizer production line,using the automatic or semi-automatic fertilizer machine to finish the production process not only improve the working efficient,it also saves more labor cost.At the same time,it also simpllifies the organic fertilizer production process.

To solve urban environmental problems well, the most important thing is to solve the pollution caused by the aquaculture industry, which is also faced by most cities and difficult to solve. To completely solve such problems, it is absolutely necessary to have an organic fertilizer production line. There are farmers of all sizes in every city, and excessive accumulation of livestock manure has occurred in every city. How to centralize their utilization is the top priority in solving urban environmental problems. If we can vigorously promote the use of organic fertilizer production line equipment, we can effectively solve the problem of environmental pollution, while promoting the process of utilizing manure resources.

The tank type tipping machine is suitable for the fermentation and tipping of organic wastes such as livestock and poultry manure, sludge waste, filter sludge from sugar factories, tank residue cake, straw sawdust, etc., and is used for the fermentation, ripening, and moisture removal operations in organic fertilizer plants, compound fertilizer plants, sludge waste plants, horticultural farms, and bisporus cultivation plants.

The main features of the tank type composter are as follows:

1. Suitable for aerobic fermentation, it can be used together with solar fermentation chambers, fermentation tanks, and transfer machines. It can be used together with a moving machine to achieve the function of multiple slots for one machine.

The fermentation tank equipped with it can discharge both continuously and in batches. High efficiency, stable operation, durability, and even turnover.

Centralized control of the control cabinet can achieve manual or automatic control functions.

4. Equipped with a soft starter, the impact load is low during startup.

5. Equipped with a gear extraction and pressure lifting system.

6. The tooth extraction is sturdy and durable, and has the ability to break and mix materials

The biofertilizer project has short construction period,high return on investment,small risk and short payback period.Generally,the investment is recovered in one year and the profit is generated in that year.How to design the biofertilizer project?
Generally,production process design includes :
1.High efficient compound bacteria and its propargation technology;
2.Advanced raw material blending technology and biological fermentation;
3.The best special fertilizer formula technology(which can design the best combination product formula flexibly according to the local soil and crop characteristics);
4.Reasonable secondary pollution(waste gas and worry gas)control technology;
5.Complete process equipment design for fertilizer production manufacturing technology.

The process flow:raw material selection(animal manure,etc)drying and sterilization-ingredient mixing -granulation which in this part it is to be equipped with the fertilizer granulator machine to finish,cooling and screening -metering and sealing,- warehousing of finished products.

The complete set of equipment is mainly composed of fermentation system,drying system,deodorization and dust removal system,crushing system,batching system,mixing system,granulation system and finished product packaging system, (harmless treatment of livestock and poultry manure, etc.) the fermentation system includes: feed conveyor, biological deodorizer, mixer, exclusive dumper, oxygen supply system and automatic control system, etc.
These fertilizer equipment is to be designed for different type and series for producing all types of fertilizer,which it is to be equipped in different type and series fertilizer production line,like the organic fertilizer production line.More other type fertilizer equipment to be equipped in the fertilizer production line to make fertilizer is higher efficient and simplify the fertilizer manufacturing process.
Zhengzhou Huaqiang Heavy Industry Machinery Industry CO,LTD is a professional fertilizer machine manufacturing company,we are the professional fertilizer machine manufacturer for producing the organic fertilizer machine and fertilizer production line.We have our own professional fertilizer machine designing team and professional producing team to finish the fertilizer equipment producing.

When making the fertilizer granulator in npk fertilizer production line,the roller press granulator machine to be equipped in the npk fertilizer production line.How to make the npk,compound fertilizer granulator?
In the fertilizer production line,it is to be equipped with different type and series fertilizer machine to finish the production process.In npk fertilizer production line,it is to be equipped with the fertilizer mixer machine series,fertilizer crusher machine series,and fertilizer granulator machine series and so on.Sometimes,these machine also to be used in organic fertiliizer production line.

When using the fertilizer granulator machine to make npk,compound fertilizer granulator,we are first to choose the suitable fertilizer granulator machine.In the npk fertilizer manufacturing process,usually,it is to be equipped with the roller press granulator machine to make the compound fertilizer granulator.The roller press granulator machine to be used  in the npk fertilizer production line that it is to be worked with the extrusion method to make granulator.Making the compound fertilizer granulator is not only need to use the roller press granulator machine to finish the granulating process,the rotary drum granulator also can be used to make npk,compound fertilizer granulator.
As the professional fertilizer machine manufacturers,we are not only design the npk fertilizer production line with the roller press granulator machine to mkae the compound fertilizer granulator,we are also designed the biofertilizer project to make bioorganic fertilizer granulator.Because sometime,the raw materials of producing the fertilizer are different,we can be according to the different raw materials and different type fertilizer producing method to make the fertilizer granulator.

With the popularization of organic fertilizer equipment, there is an optimal treatment method for manure produced in the aquaculture industry. We can process it into organic fertilizer through organic fertilizer equipment, thereby promoting the development of our agriculture. Generally, due to the funding chain, many friends in the aquaculture industry can choose small organic fertilizer equipment, and small organic fertilizer production lines can still effectively carry out pollution-free treatment of livestock and poultry manure. In fact, organic fertilizer equipment with an annual output of less than 20000 tons belongs to small-scale organic fertilizer production lines.

1. Stack manure and other materials, household garbage, sludge, and other fertilizer making base materials in strips on a flat ground (trough type dumper directly puts the materials into the trough). The stacking width is equal to the stacking width of the equipment, the height should be as high as possible, and the length should be as long as possible, such as 50 meters, 100 meters, etc. The ground should be flat, and both cement and land can be used (as long as they are flat and have a certain hardness). Each 10000 tons of production requires 5 to 6 acres of land, and the floor area of the slot type tipping machine will be relatively small.

2. Sprinkle composting base materials such as piled livestock and poultry manure and other materials, household garbage, sludge, etc. with biological fermentation bacteria (our unit provides technology and fermentation bacteria).

3. Use a tilter or trough type tilter to evenly mix straw, livestock and poultry manure, other materials, household garbage, sludge, (water content should be between 50% and 70%), fermentation bacteria, and other materials. After 3 to 5 hours, deodorization can be achieved. After 16 hours, the temperature rises to 50 degrees Celsius, and when the temperature reaches 55 degrees Celsius, the tilter again increases oxygen. In the future, when the temperature of the material reaches 55 degrees Celsius, the tilter begins to stir, playing the role of uniform fermentation, oxygen enrichment, and temperature reduction, Repeat the next process until thoroughly decomposed.

4. If the water content of livestock and poultry manure and other materials, household garbage, sludge, etc. is too high, it is possible to add auxiliary materials that contain organic matter and are relatively dry and can absorb water, or use the method of reflux to place the last dried fertilizer below to form a choppy shape. Place the livestock and poultry manure and other materials, household garbage, sludge, etc. with a high water content in the middle, allowing the water above to seep into the bottom before dumping.

5. The general composting process takes 7-10 days, but due to different climates in different regions, it may take 10-15 days for the material to fully mature, realizing the characteristics of no odor, no bacteria, insect eggs, weed seeds, high humus content, and high potassium content.

6. Then, equipment such as pulverizers, grading screens, and automatic packaging machines can be used to pack powdered organic fertilizers for warehousing and sales. If it is to produce powdery organic fertilizer, it can be sold on the market after the completion of the above advanced process. However, considering inventory time, fertilizer efficiency maintenance, etc. as a commodity sale, it is necessary to further process the above process into granular organic fertilizer. It is necessary to further process the above process into granular organic fertilizer.

Environmentally friendly small organic fertilizer equipment is supported by the state and enjoys financial subsidies. It has the characteristics of convenient material collection, low cost, fast recovery cost, low energy consumption, good income generation efficiency, no pollution, and high organic content, and can effectively create conditions for improving the soil environment, improving the living environment of farmers, and soil water pollution.