npk fertilizer production line

The chicken farm can build an organic fertilizer production line to increase income

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hicken dung can be used as organic fertilizer in three ways: directly as organic fertilizer after drying, or as raw material for organic-inorganic compound fertilizer production. It can be fermented by compost, or it can be fermented by biogas and then mixed with other organic materials for compost fermentation, and then directly used as organic fertilizer or as raw materials for other organic fertilizers.

  1. The chicken manureorganic fertilizer equipmentdoes not contain any chemical components. Due to the poor digestion ability of the chicken, only 25% of the nutrient components can be consumed, while the other 75% of the nutrient components in the feed are discharged with the manure, so that the dry product contains nitrogen, phosphorus, potassium, organic matter, amino acid, protein and other components.
  2. The main substance in chicken manure is organic matter, which increases the content of organic matter in soil. Organic matter can improve soil physical, chemical and biological properties, ripen the soil, and improve soil fertility. The proverbs of “the ground depends on dung, and the seedlings depend on dung” in rural areas of China, to a large extent, reflect the role of chicken manure in improving soil.
  3. Chicken manure not only increases many organic colloids, but also decomposes and converts many organic substances into organic colloids through the action of microorganisms, which greatly increases the adsorption surface of the soil, and produces a lot of sticky substances, making the soil particles cemented into stable aggregate structure, improving the performance of soil water conservation, fertilizer conservation and air permeability, as well as the ability to regulate soil temperature.
  4. Chicken manure can also make the microorganisms in the soil multiply, especially many beneficial microorganisms, such as nitrogen-fixing bacteria, ammonifying bacteria, cellulose decomposing bacteria, nitrifying bacteria, etc. There are various active enzymes secreted by the digestive tract of animals and various enzymes produced by microorganisms in chicken dung. After these substances are applied to the soil, the enzyme activity of the soil can be greatly improved.

The reason that many organisations will build a complete organic production plant is caused by the sheer number of manure that they could collect in the animals on their own property. You can find farms who have hundreds and hundreds of chickens, and similar amounts of cows, all of which are producing waste materials daily. Rather than letting this simply enter in the ground through natural decomposition and percolation processes, you are able to collect it, process it, and store it for future use. This is certainly all done inside of that plant that will possess the machinery necessary to do these kinds of conversions.

organic fertilizer production line

Several methods of processing fertilizer in chicken manure organic fertilizer production line

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Chicken manure should be treated by organic fertilizer production line before use, in order to better play the role of nutrition. There are many ways to treat chicken manure. Here are several ways to treat chicken manure organic fertilizer.

Treatment of chicken manure
1.Use a dryer to dry chicken manure.
2. In traditional fermentation (open air), it usually takes 1-3 months to reach maturity. The odor around it is bad, and there are a lot of mosquitoes and flies breeding around it. The environmental pollution is very serious.
3. Fertilizer production lines make organic fertilizer or feed. Using professional organic fertilizer equipment to treat chicken manure, adding specific microbial flora during fermentation can effectively promote the degradation of organic matter, accelerate the rate of chicken manure decomposition, and help to eliminate odorous substances and reduce environmental pollution.

Benefits of chicken manure treatment in organic fertilizer production line

We have many years of experience in manufacturing organic fertilizer production line, producing rotary drum granulator, disc granulator machine, flat die pelleting machine, organic fertilizer granulator, etc. Bacteria, filamentous fungi, yeasts and actinomycetes play a key role in the microbial agents for chicken manure fermentation, including cellulose decomposing bacteria, protein decomposing bacteria, yeasts, photosynthetic bacteria, lactic acid bacteria, Deodorizing Bacteria and other beneficial microorganisms. The metabolites produced in the growth of these bacterial communities are used for each other. In the process of composting and fermentation of chicken manure, the complex and stable micro ecosystem composed of microbial flora and chicken manure can quickly make chicken manure fermented into fertilizer or feed. Using organic fertilizer granulator machine to process the rotten chicken manure again can greatly improve the fertilizer efficiency.
npk fertilizer production line

Fertilizer machinery manufacturers guide how to select compound fertilizer production lines

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How can agricultural producers avoid inferior fertilizer and buy high quality compound fertilizer? Fertilizer granulator manufacturers guide you in the following ways.

1. Look
The compound fertilizer is processed by the rotary drum granulator. Generally, the granules are the same, without large lumps, and less powder. Small red potash fertilizer particles or white urea particles can be seen. For compound fertilizers with high nitrogen content, many attached white fine crystals can be seen on the surface of fertilizer grains after a period of storage. Inferior compound fertilizer does not have these phenomena.
2. Rub
Knead the compound fertilizer with your hands, leaving a layer of gray powder on your hands, and the sticky compound fertilizer. It is also good to break its particles and to see fine white crystals. Inferior compound fertilizers are mostly gray-black powder, without stickiness, and no white crystals in the particles.


3. Burn

Take a little compound fertilizer and put it on the iron sheet and burn it in the open fire. If there is a smell of ammonia, it means that it contains nitrogen, and purple flame means that it contains potassium. The more ammonia flavor, the longer the purple flame is. On the contrary, it is inferior.
4. Dissolving
Compound fertilizer will be dissolved in water, even if there is a small amount of precipitation, it is also smaller. Poor quality compound fertilizer is rough and hard, and difficult to dissolve in water.
5. Smell
Compound fertilizer generally has no peculiar smell (except for organic-inorganic compound fertilizer). If it has peculiar smell, it indicates that it contains ammonium bicarbonate or toxic substances such as Trichloroacetaldehyde (acid).
organic fertilizer production line

Using organic fertilizer production line to process chicken manure organic fertilizer

by organic fertilizer production line

As the saying goes, “fat and water do not flow out of the field”. Here, “fat and water” refers to human and livestock fertilizer. Now, the most direct way to turn chicken manure into treasure is to use chicken manure organic fertilizer equipment production line, take fresh chicken manure as raw material, and through a series of processing, produce natural organic chicken manure fertilizer.

Chicken manure is a natural organic fertilizer commonly used by farmers. Its rich organic matter, humus, and various elements required for the growth of fruit crops are widely used in fruit and vegetable cultivation. Composition analysis of chicken manure organic fertilizer: chicken manure contains 14.5% organic matter, 0.30~0.45% nitrogen, 0.15~0.25% phosphorus and 0.10~0.15% potassium. It is a valuable resource that can be used as a source of soil fertilizer by the planting industry. The organic matter and nutrient content of chicken manure is good among all kinds of livestock, with fine texture, more water content, slow decomposition and low calorific value. It is a slow-acting fertilizer.

The production line of chicken manure organic fertilizer equipment needs fermenting and tipping machine, organic fertilizer crusher, drum screening machine, horizontal mixer, disc granulator, rotary dryer, cooler, screening machine, coating machine, packaging machine, conveyor and other equipment. The production line of chicken manure organic fertilizer equipment is used to produce organic fertilizer with compact structure and advanced technology. Livestock and poultry manure is treated with harmless living bacteria preparation, and bio-fermentation is carried out under the action of a variety of beneficial microorganisms. After the organic matter is fully decomposed, nutrients are released. The resulting bio-heat and high-temperature fermentation process can kill bacteria and insect eggs, detoxify and deodorize, purify the environment, achieve harmless, resource and industrialization, and low energy consumption, The product quality is stable.

How to make npk compound fertilizer? There are quite a few different components that must all work together to produce the NPK fertilizer that you will need for your business. There will be a series of conveyor belts that will take the materials to each location. There will also be a distributor, granulator machine, and the rotary drum dryer. The bucket elevator is what will bring everything together, plus there will be a crushing machine. The packing machine, stock bin, and the fertiliser mixer will all be connected to produce this fertilizer on a continuous basis.

npk fertilizer production line

Advantages of chicken manure in composting and fermenting fertilizer using organic fertilizer production line

by organic fertilizer production line
1. Start fermentation quickly. Generally in summer, the composting time for chicken manure compost treated by a professional compost turning machine to reach the harmless index is about 20 days, and it usually takes about 60 days for natural fermentation to reach this index. Mainly because of the growth and reproduction of microorganisms, the materials in the materials are fermented and degraded, shortening the time for compost to reach the high temperature stage, and prolonging the high temperature period. In winter, because the temperature is too low, it is difficult to start fermentation. You can add starter microorganisms to the chicken manure to quickly start the chicken manure fermentation.

2. Eliminate pathogenic microorganisms. In the process of adding microbial agents to treat chicken manure with an organic fertilizer turning machine, the compost temperature can reach 65℃~70℃ or even higher. The high temperature not only makes the chicken manure and other materials decompose quickly, but more importantly, it can effectively kill Inactivate pathogenic microorganisms or viruses, among which the stack temperature of 50℃~70℃, lasts for 6~7 days, to the eggs and pathogenic bacteria. It can achieve a very good lethal effect, such as avian influenza virus, which can be killed in a few minutes at a high temperature of 60℃~70℃.
3. Remove odor. Chicken manure composting fermentation can effectively remove malodorous gas. This is mainly because microorganisms can decompose non-nitrogen and sulfur-free organic substances such as phenol, carboxylic acid, formaldehyde, etc. into CO2 and H20; ammoniated nitrogen-containing organic substances into NH3, which can be oxidized by nitrosating bacteria to NO2- , And then further oxidized to N03- by nitrifying bacteria; sulfur-containing malodorous substances are decomposed by microorganisms to release H2S, and are oxidized by sulfur oxidizing bacteria to sulfuric acid, so that pollutants can be removed.
4.Increase fertilizer efficiency. Microorganisms can decompose starch, lipids, hemicellulose, protein and other easily decomposed substances in chicken manure, as well as some cellulose and a small amount of lignin. Some of them are converted into water-soluble carbon and nitrogen compounds. At the same time, some carbon and nitrogen sources used by microorganisms are gradually decomposed and released with the death of microorganisms. Therefore, it can increase the content of water-soluble carbon and nitrogen in feces. Compared with the natural fermentation of chicken manure, the various enzymes produced during composting can catalyze the rapid transformation of organic matter into humic state, and the treated compost can synthesize more humic carbon and nitrogen in the same time. The compost after fermentation can be used as raw material, mixed with other NPK fertilizers, and processed by rotary drum granulator.
5.Improve crop safety. Uric acid and NH4 + – n are the main substances that affect the normal growth of crops in chicken manure. Chicken manure composting can promote the transformation of nitrogen in compost to protein nitrogen and NH3 + – N, reduce the accumulation of NH4 + – N, and quickly eliminate or reduce the substances that cause crop growth obstacles.
6.It can be made into roughage for other animals. Crude protein accounts for 31% – 33% of the dry matter of chicken manure, and more than half of them are non protein nitrogen such as uric acid, urea, creatine and ammonia, and the crude fiber contained in chicken manure and a large amount of crude fiber in bedding grass. Therefore, chicken manure is a good feed for raising livestock, poultry and fish. However, raw chicken manure contains parasitic eggs and some toxic substances and bacteria, which can not be directly fed with raw chicken manure. Microbial agents must be added to chicken manure for high temperature fermentation treatment, so that it can be processed into non-toxic and nutritious feed by fertilizer granulator.

organic fertilizer production line

Production cost and benefit analysis of equipment production line with an annual output of 5000 tons of organic fertilizer

by organic fertilizer production line

Nowadays, organic fertilizer has been loved by cash crop growers all over the country, and plays an indispensable role. Bioorganic fertilizer contains a large amount of organic matter, which is an important source of organic matter in soil. It can improve soil, improve soil fertility, turn lean soil into fertile soil, and turn bad soil into good soil. Because soil organic matter forms humus through the action of microorganism and physical chemistry, it can promote the formation of soil water-stable aggregate structure, make cohesive soil loose and easy to cultivate, and sandy soil become structured.

Taking livestock and poultry manure as an example, the annual output of 5000 tons of granular organic fertilizer equipment investment, production cost and benefit analysis.

Input cost of organic fertilizer production line:

  1. Plant: at least 500 square meters, including fermentation tank area, raw material manure stacking area, fermented organic fertilizer processing and packaging area, finished organic fertilizer stacking area, etc. The plant does not need good materials, but its height is at least 5 meters, and the construction cost per square meter is about 350 yuan.
  2. Fermentation of livestock and poultry excrement: build a relatively large excrement treatment station in a large-scale (one machine with multiple tanks) centralized breeding area. The daily treatment of livestock and poultry excrement is more than 12 tons, with a 3M span trough tipper, and the unit price is 26000 yuan/set; Build a 300-500 square meter transparent greenhouse, with several fermentation tanks built in the greenhouse (the cost depends on the local actual situation due to different materials).
  3. Tipper: fixed rail type tipper: the price of the tipper is about 15-200 yuan, and the cost of the line, rail and installation is about 30000 yuan. Two fermentation tanks share one tipper (including exchange equipment); If a walking tipping machine is used, the price of each machine is 6-150000 yuan, but it can be directly stacked on the ground for fermentation without building a fermentation tank.
  4. Forklift: This is a necessary equipment to improve efficiency. Small-sized forklifts are generally priced at 6-150000 yuan. You can buy second-hand ones, generally around 30000 yuan; At present, there are also walkable tipping machines+forklifts in one, with a price of 55-1200 (different specifications).
  5. Organic fertilizer crusher: the fermented organic fertilizer is crushed to more than 40 meshes, and the finer the crushed organic fertilizer is, the more beautiful the later granulation is. The specifications with the price of 4500-200000 yuan are determined according to different output.
  6. Conveyor: configure belt conveyor, bucket elevator or screw conveyor according to the actual needs of customers. According to the length of transmission, a production line generally needs two conveyor belts of about 10 meters, and the price of each belt is between 15000 and 25000 yuan.
  7. The packaging machine is mainly composed of material inlet, feeding mechanism (gate), weighing bucket, bag clamping mechanism, frame, suction port, pneumatic system, sensor, control box, conveying and sewing mechanism, etc.
  8. Multi-element organic fertilizer formula batching machine (equipment price is between 11000 and 18000 yuan): adjust the content of nitrogen, phosphorus, potassium, humus and organic matter of powdered organic fertilizer according to different crop requirements.
  9. Formula mixer (equipment price is between 21000 yuan and 38000 yuan): fully mix and evenly mix the prepared formula elements.
  10. Organic fertilizer granulator: the prepared fertilizer elements are used to agglomerate the powder into particles under the mechanical action by centrifugal granulation.
  11. Dryer (equipment price is 28-1800 yuan): dry the prepared particles for storage.
  12. Cooler (the equipment price is about 3.5 yuan): quickly cool the dried fertilizer particles and facilitate bagging.
  13. Screening machine (equipment price is about 5-2000 yuan): classify the size of fertilizer particles, and bag them in batches according to the size of the particles.
  14. Fertilizer granule coating machine (equipment price is about 20000 yuan): Apply a layer of non-caking agent on the surface of the finished granules to make the fertilizer granules not stick.

Calculation of production cost of organic fertilizer (organic fertilizer per ton of product):

  1. Daily consumption of fresh livestock and poultry manure: daily output of 12 tons × 2.7 m3/t × 15 yuan/square meter=486 yuan (excluding freight), the subtotal is 40.6 yuan per ton.
  2. The annual production of 5000 tons of organic fertilizer requires 100 tons of dry straw powder. (For summer use, purchased from outside) 170 yuan per ton, totaling 17000 yuan, with a subtotal of 3.4 yuan per ton.
  3. The dosage of bacteria is 1/15000, 2.16 kg per day × 100 yuan=216 yuan, subtotal 18 yuan per ton.
  4. The subtotal of freight is 20 yuan per ton. (transported from the breeding farm to the packaging workshop)
  5. The depreciation cost of facilities and equipment is calculated as per five years (equipment and facilities, calculated as per 200000 yuan, is about 40000 yuan per year, with a subtotal of 8 yuan per ton).
  6. Total wages. There are 5 workers, and the daily wage of each person is 100 yuan. The total daily wage is 500 yuan/12 tons=41.6 yuan/t, and the subtotal of each ton is 41.6 yuan.
  7. Daily power consumption: 80 kWh × 10 hours/day × 0.6 yuan/degree=480 yuan, with a subtotal of 48 yuan per ton.

The total production cost per ton of granular pure organic fertilizer (with nutrient content of more than 9% and organic matter of about 75%) is about 180.0 yuan/ton.

Analysis of organic fertilizer sales income

The production cost per ton of pure organic fertilizer produced by fermentation mode is about 180.0 yuan/ton. It is adjusted according to the national organic fertilizer standard, plus the warehousing cost of packaging bags, etc. of 50 yuan/t. It is sold at the current market price of 600 yuan per ton. The gross profit per ton is 270 yuan/ton. The net profit is calculated at 50 yuan, excluding the intermediary and transportation fees. The annual sales of 5000 tons * 270 yuan/ton can earn 1.35 million yuan.

The above data are for reference only, mainly because the prices of facilities and equipment produced by different factories are different, and the costs of plant construction and labor costs are different in different places. In addition, the above is the investment required for one production of organic fertilizer. If multiple organic fertilizer production lines are built, they can be calculated by superposition, but some equipment and facilities can be shared. Therefore, the more production lines, the lower the average investment.

organic fertilizer production line

Fertilizer equipment Mixer mixes different raw materials to process fertilizer

by organic fertilizer production line

There are many kinds of raw materials for organic fertilizer processing. We will use organic fertilizer mixing machine when processing. The different materials mixed by the mixer and the nutrient are even, so they can be suitable for the granulation of the organic fertilizer granulator machine.

So what are the characteristics of blenders and what are the common types? What are the specific functions? The following is a brief introduction to the twin shaft mixer and horizontal mixer.
The double shaft mixer uses the synchronous rotation of two symmetrical spiral shafts to transport dry ash and other powdery materials while adding water for mixing. It is suitable for organic fertilizer and NPK production line. The dry ash powder material is evenly humidified to achieve the purpose that the humidified material does not emit dry ash and does not exude water drops, so as to facilitate the loading and transportation of the humidified ash or transfer to other conveying equipment.
The horizontal mixer is a batch mixer, which is a small mixing equipment that can mix a variety of materials and is suitable for the production of organic fertilizer, NPK fertilizer, compound fertilizer, formula fertilizer, and water-soluble fertilizer. The horizontal mixer has high mixing degree, less residual amount, and the material is fully mixed, thereby improving the mixing uniformity; the novel rotor structure makes the gap between the rotor and the casing adjustable to close to zero, which effectively reduces the residual material The machine’s special rotor design can also crush larger materials, the overall structure is more reasonable, the appearance is beautiful, and the operation and maintenance are convenient.

 

Which of the two-axis mixer or the horizontal mixer is affordable? Are there any requirements for the moisture content of the mixing raw materials? As a professional fertilizer production line manufacturer, the fertilizer mixer models are very complete to meet the needs of users with different yields.
fertilizer equipment for sale

rail-type dumper for fermenting organic fertilizer Economical and practical

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Economical and practical compost turning machine

1. The track type compost turner is composed of mixing and shifting. It can realize the functions of air permeability, crushing and loosening when working. It is a common equipment for organic fertilizer production.
2. Under the action of the shift machine, the compost turner machine can change the composting production from single tank to multi tank fermentation, and can change the tank at will in multiple tanks, realizing the use of one machine with multiple tanks.
3. Compost turning machine composts evenly without agglomeration, the fermentation temperature rises quickly, and the dehydration and drying effect is good. Greatly reduce labor intensity, reduce production labor and save costs.

Working Principle

The NPK production line is simple, and the production of organic fertilizer requires fermentation and turning. The stacker is placed on the fermentation tank and can walk back and forth along the track on the tank. The trolley is placed on the work frame, and the stacking components and hydraulic system are installed on the trolley. When turning and throwing, the work frame moves forward at a certain speed from the initial end of the fermentation tank, and the trolley is stationary relative to the work frame. The stirring parts in the lower part of the turner machine turn over the fermented material continuously to make the material contact with air.
organic fertilizer production line

Small organic fertilizer production line for treatment of livestock manure

by organic fertilizer production line

Small-scale organic fertilizer production line is mainly used for livestock manure organic fertilizer processing production line project. It is characterized by low overall investment price, low cost and low technical requirements, which is suitable for large-scale planting and breeding enterprises and small fertilizer plants.

Finally, according to the desired form of organic fertilizer, it can be divided into powder organic fertilizer and granular organic fertilizer. Different forms of fertilizer require different production line equipment. Because the configuration, specification and required equipment of organic fertilizer production line are different, the price will also affect the quotation.

The production of powdery organic fertilizer is based on the fine crushing treatment after the fermentation of organic fertilizer. The required equipment: fermentation tipper, forklift silo, semi-wet material crusher, drum screening machine, automatic packaging scale. The price of the smallest powdered organic fertilizer production equipment is about 100000 yuan.

At present, the production process of granular organic fertilizer is the most complex, and it is also based on the continuous fermentation process and the wages of powdered organic fertilizer. Therefore, the equipment required is also relatively comprehensive, including fermentation tipper, forklift silo, semi-wet material crusher, horizontal mixer, stirrer granulator, rotary dryer, rotary cooler, drum screening machine, coating machine, and automatic packaging machine. Dynamic batching scale is also required in case of special process requirements. The price of the complete set of equipment with the minimum specification is about 200000 yuan.

In terms of production scale alone, the small-scale organic fertilizer processing plant takes the annual output of 5000 tons to 10000 tons as the standard, which is also the most selected production line scale for investors who are new to the industry. The complete set of equipment is composed of many kinds of equipment. Their type selection, specification and quantity directly affect the final price of the production line. That is to say, the price of the production line with the same output is not the same, even very different. Under the same output, the powdery production line is much cheaper than the granular production line, but the corresponding powdery finished organic fertilizer is not as expensive and profitable as the granular organic fertilizer. Finally, it is suggested that you should pay attention to two points: first, raw material procurement; The second is marketing. These two aspects are very important. In short, the same sentence: entrepreneurship is risky, and investment needs to be cautious.

biofertilizer production

How long does it take for organic fertilizer fermentation equipment to process compost

by organic fertilizer production line

According to different raw materials, organic composting fermentation equipment can be divided into high temperature composting and ordinary composting. High temperature composting takes plant materials with high fiber content as the main raw materials, and generates a lot of heat through composting and fermentation under aerated conditions. The temperature of composting is very high (50-60 degrees Celsius). Therefore, it matures quickly, composts quickly and has high nutrient content. The following NPK production line manufacturers introduce how long it takes for organic fertilizer fermentation equipment to process.

Fermentation composting and turning of organic manure

Most organic fertilizer products are fermented for 15-20 days. During the fermentation, the compost turning machine is used to treat the materials, which can only reach the harmless standard. The fermentation process of high-quality organic compost generally takes 45-60 days. This is because in the early heating and high temperature stage of composting, harmful microorganisms such as plant pathogens, insect eggs and weed seeds will be killed, but the main role of microorganisms in this process is metabolism and reproduction, and only a small amount of metabolites are produced, which are unstable and easy to be absorbed by plants.

 

In the later period of cooling, microorganisms decompose organic matter and produce a large amount of metabolites that are beneficial to plant growth and absorption, which takes 45-60 days. Through this process, composting can achieve three goals: harmlessness; humification; and a large number of microbial metabolites, such as antibiotics and proteins.
In the high temperature fermentation process, it can kill pathogenic bacteria, insect eggs and weed seeds. Ordinary compost is usually mixed with more soil, the fermentation temperature is low, the decomposition process is slow, and the composting time is long. During the composting process, the chemical composition of nutrient differentiation changes, the carbon to nitrogen ratio decreases, the mineral nutrients directly absorbed by plants increase, and humus is formed. The decomposed compost is suitable for processing high-quality organic fertilizer with a fertilizer granulator.
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