organic fertilizer granulator

How to Make Animal Manure into Fertilizer by Organic Fertilizer Granulator

by organic fertilizer production line

Taking into account the use of efficient fertilizers and chemical pesticides, the continuous decline of organic content in soil, and the bleak situation of soil sales, crop yield, and low quality, the entire engineering and technical personnel and experts and professors of the Academy of Agricultural Sciences have developed a bio fertilizer granulator with chicken manure, pig manure, humic acid, and wastes with high organic content as the main raw materials through repeated tests, making contributions to the healthy development of agriculture.

1: Fermentation. The main function of the fermentation part of the organic fertilizer production line is to reduce the water content in the organic fertilizer raw materials at an early stage. The raw materials of organic fertilizers are mainly chicken manure, pig manure, sheep manure and other animal manure, cow manure and sheep manure, but the humidity of chicken manure and pig manure is too high. In particular, the initial humidity of chicken manure and pig manure is generally above. It is impossible to handle such high humidity in person. It must go through the fermentation tank. Generally, the humidity of fresh chicken manure can be reduced to below by fermenting for about a week. In addition, during the fermentation of chicken manure, crude fiber materials such as bran and bran are mixed together, which tells you the key to shorten the fermentation time and reduce the cost.

2: Broken part. The feces of fermented animals are gathered together, and the massive materials are not directly dried, so it is better to use a small crusher to crush them first, and then enter the next stage. In organic fertilizer equipment, the crushing part is often essential.

3: Drying part. Here, some friends will ask how to dry again instead of fermenting. Otherwise, the fermentation can only adjust the humidity. In fact, to make organic particles, water must be below, so the drying process is also necessary.

4: Granular part. Organic fertilizer granulator is the key link of the whole organic fertilizer production line. In general, it is recommended to use the combination of pelletizer ball shaping machine for particle function, rather than traditional pelletizer ball shaping machine. The advantages of this method are high particle forming rate and good density.

5: Cooling, packaging and linking. Cooling and packaging can be ignored by a small number of production users. Users with small amount of production can dry by themselves, and only need to pack bags manually. The automatic packing machine only needs a large number of organic fertilizer production lines. The fertilizer produced by organic fertilizer equipment is an ideal fertilizer for saving agricultural production investment, improving soil fertility, increasing yield, optimizing crop quality and promoting green food and green agriculture.

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How to use organic fertilizer composter reasonably and efficiently

by organic fertilizer production line

In organic fertilizer fermentation, livestock manure and other materials, domestic waste, sludge and other fertilizer making base materials should be piled on the flat ground in a choppy manner. When the tank turning machine is used to ferment organic fertilizer, the material is directly put into the fermentation tank. In the fermentation process, compost turning function is used to provide the quality of organic manure fermentation.

Organic fertilizer raw material processing and fermentation skills

(1) Ferment with weeds and crop straws (it will decompose in about 25 days):
Use crushed weeds and crop straws (generally 3-5 cm in length), which can be adjusted with 40% manure or biogas slurry; 2% urea (46% nitrogen) or equal nitrogen fertilizer can also be used Compound fertilizer can be adjusted; it can also be adjusted by adding fresh livestock and poultry manure at a weight ratio of 3:1-4:1. The decomposed compost is processed by the rotary drum granulator to produce different kinds of compound fertilizers.
(2) Fermentation with pure feces (it will decompose in about 20 days):
Mixing is to fully mix livestock and poultry manure with high moisture content with auxiliary materials and high-temperature biological fermentation bacteria in a certain proportion to reach fermentation conditions. Organic wastes such as livestock manure can be fermented directly. The purpose of mixing is to achieve high-temperature aerobic fermentation conditions through mixing, and to make the materials have good permeability. The high-temperature aerobic trough compost turning machine has a good effect on the treatment of organic fertilizer, and all the raw materials are mixed evenly during the fermentation process.
(3) Fermentation with manure (it will decompose in about 15 days):
After expanding the volume of bacteria directly, remove a layer in the enclosure evenly, stir it, and stack it directly on the fermentation tank. Repeat the operation. If the water content is too large, add appropriate amount of broken dry auxiliary materials into the enclosure to adjust. The decomposed compost is further processed with an organic fertilizer granulator machine.
Fertilizer granulator machine

Operating procedures of crusher in npk fertilizer production line

by organic fertilizer production line

Urea crusher is used to crush large granule urea to make material suitable for NPK production line granulation. In order to maintain the equipment and avoid unnecessary faults, strictly abide by the operation specification.

Here the fertilizer granulator manufacturer briefly introduces the operating procedures of this crusher.
(1) Before leaving the factory, the motor of urea mill has been sealed with lead and the coupling has been corrected. Do not loosen the parts at will;
(2) Regularly clean up the iron impurities on the permanent magnet cylinder and the permanent magnet plate of the feeder of the pulverizer;
(3) Regularly check the fineness of the crushed products to ensure that the materials are suitable for the rotary drum granulator.
(4) Clean or replace the bag of the dust collector regularly (ensure the air permeability of the bag), and regularly check the working condition of the solenoid valve (to see if it can work normally);
(5) Regularly check the wearing condition of each vulnerable part of the pulverizer to see if it belongs to normal wear;
(6) Always pay attention to the vibration of the crusher;
(7) When the hammer piece of the pulverizer is seriously worn and needs to be replaced, it is necessary to weigh it to ensure that the weight difference between the two opposite hammer pieces on the two relative hammer pin shafts is ≤ 1g, and the total weight difference of the hammer pieces on the two relative hammer pin shafts is ≤ 2G;
(8) When installing the screen, pay attention to whether the screen is properly worn and installed, and whether the screen needs to be replaced properly;
(9) The opening degree of the air supply door of the impeller feeder should be adjusted appropriately;
(10) If abnormal conditions such as large vibration and high noise of the crusher are found, it should be shut down immediately for inspection;
(11) 80 grams of grease should be added to the spindle bearing after every 40 hours of operation, but only to 60%. After 1800 hours of operation, the bearing box cover should be removed and all used grease should be replaced. When changing to fresh grease, add grease to the area around the rollers and bearing rings, and add 1/3 to 1/2 of the grease to the bottom case. Do not add too much grease;
(12) When it is found that the output of the grinder suddenly drops, in addition to the factors of raw materials, check whether the air supply door is in place, whether the pipeline is leaking, whether the pulse bag is blocked, whether the solenoid valve, fan is working normally, etc.
organic fertilizer granulator

Which raw materials are suitable for the double roller granulator of organic fertilizer

by organic fertilizer production line

Double roller granulator is a molding machine that can make materials into specific shapes. It is especially suitable for the granulation effect of ammonium bicarbonate, ammonium chloride, monoammonium phosphate, etc. The balling rate reaches 85%, and it is not dry and has low investment.

  1. Thedouble roller granulatorhas no drying process, and the granules are formed at room temperature in one time, with less investment and good economic benefits.
  2. The reliability of small power operation, three kinds of wastes without emission, stable operation, convenient maintenance, reasonable process layout, advanced technology and low production cost.
  3. The raw materials of the double roll extruding granulator are highly adaptable, which can be used to granulate a variety of raw materials such as compound fertilizers, pharmaceuticals, chemicals, feeds, coal, metallurgy, etc., and can produce a variety of concentrations, including organic fertilizers, inorganic fertilizers, biological fertilizers, magnetic fertilizers, etc.
  4. Roller type extruder, especially the compound fertilizer particles of rare earth, ammonium bicarbonate and ammonium sulfate.

Working principle of the double roller granulator: the motor drives the belt and pulley, which are transmitted to the drive shaft through the reducer. At the same time, the open gear and manual shaft are operated, materials are added to the hopper, and the finished particles (balls) are extruded into shaped balls by the double rollers. The payment chain sends the finished particles (balls) to the crushing chamber for crushing. The finished particles (balls) are separated from the body, the materials and new raw materials are mixed together, and then the particles are crushed, The motor continues to rotate and the material continues to flow in.

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Maintenance method of batching control equipment in npk fertilizer production line

by organic fertilizer production line
The electronic batching scale is used to mix various materials in NPK production line, so that the chemical fertilizer is allocated in proportion to meet the characteristics of crop fertilizer demand. So how to maintain the batching scale and electronic control part?

1. The control room should be clean, dry and ventilated. It is better to install air conditioning to keep the indoor temperature constant;
2. After each shutdown and restart of the system, the host and channel instrument should be powered on and preheated for 15min before putting into operation;
3. Observe the pointer of the milliammeter. Under heavy load, it should not exceed 10mA. Ensure the uniform output of materials and facilitate the processing of fertilizer granulator;
4. Maintain the pre-pressure of the scale body. Normally, it is 1～2mA for no load (indicated by the pointer of the meter), and 6～8mA for heavy load, otherwise the sensor should be readjusted or replaced;
5. The sensor should be fixed on the mounting base, and the cable connecting the amplifier should not be loose;
6. The control cabinet should be fixed by embedded screws, and the shell should be grounded reliably (the grounding resistance is less than 4Ω);
7. There should be no vibration source, radiation source and strong electromagnetic source in the control room;
8. It is strictly prohibited to prevent tea cups, rice bowls and other objects on the control counter, and to prevent electric furnace and other heating equipment under the control cabinet;
9. Regularly clean the main engine, channel controller and other electrical appliances in the control cabinet to keep the interior clean;
10. After the batching system is shut down, if it is not used for a long time, all the power supplies of the main engine, channel instrument and electrical appliance shall be turned off; if the system is shut down for more than 15 days, the host and channel instrument shall be powered on and preheated for more than half an hour every 15 days to prevent moisture intrusion.

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Bio fertilizer granulator is used for granulation of various organic substances after fermentation

by organic fertilizer production line

Bio fertilizer granulator is used for granulation of various organic substances after fermentation, breaking through the traditional organic granulation process. Raw materials do not need to be dried and crushed before granulation. Spherical particles can be directly batched and processed, saving a lot of energy. The traditional fertilization and garbage fertilization methods not only cause some harm to the environment, but also do not give full play to their role. With the application of more and more organic fertilizer, compound fertilizer, microbial fertilizer and chemical fertilizer, granulating equipment such as biological fertilizer granulator has entered people’s life and production.

The double roll extruding granulator has the following advantages: 1. It operates circularly to realize continuous production and high output of finished products; 2. The material is forced to be compressed and shaped by mechanical pressure without any additives, so as to ensure the purity of the product. 3. The particle strength can be adjusted, and the finished product strength can be controlled by adjusting the pressure of the roller; 4. The extruding granulator is applicable to various raw materials, and the particle strength can be adjusted freely according to different materials. 5. Compact structure, convenient maintenance, simple operation, short process flow, low energy consumption, high efficiency and low failure rate.

The Double Roller Extrusion Granulator for Compound Fertilizer Making is a necessary tool for NPK fertilizer’s efficient and successful production. This strong machine can produce compound fertilizer granules with uniform size and shape and high accuracy and consistency. The process of making granules using this granulator is simple and straightforward, allowing for larger batches to be produced fast and economically. This granulator is designed to handle a wide range of raw materials, enabling for the production of a wide range of compound fertilizer types. It can also process solid and liquid raw materials, making it incredibly versatile.

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Correct operation of large organic fertilizer equipment in npk fertilizer production line

by organic fertilizer production line

How to operate fertilizer equipment correctly in NPK production line? For the operation of fertilizer production equipment, people think that they are very experienced in operation, but in actual operation, all kinds of faults come from nonstandard operation. Incorrect use will cause problems with fertilizer equipment.

In order to avoid wrong operation, here summarizes the following methods to operate fertilizer machine correctly.
1. Operators should not wear gloves. When the fertilizer granulator is blocked, it is forbidden to put hands into the filler hopper.
2. Before starting the fertilizer equipment, it is necessary to check whether the connecting bolts of each part of the unit are tight, whether the tightness of the drive belt is appropriate, and whether the power line is in good condition. Whether the shafts are parallel.
3. After NPK production line is started, make the equipment idle for 3 minutes and check whether the operation sound is normal. It can only work after the machine rotates smoothly.
4. Do not stop the machine immediately after the work is finished, but idle for 3 minutes so that the materials in the machine can be completely discharged. Cleaning and maintenance shall be carried out after shutdown.
5. After 300 hours of operation of the fertilizer dryer, wash the bearings and change the oil.
6. During the work of the organic fertilizer and NPK fertilizer production line, pay attention to the operation of the dryer at all times, and feed evenly to prevent clogging, and do not overwork for a long time.
7. When the fertilizer dryer is running, the operator shall not leave the unit, and shall not disassemble the machine during operation to observe the working conditions in the drying room.
8. The fixed operation of heavy equipment such as rotary drum granulator, organic fertilizer granulator and dryer should be fixed on the cement foundation.
Fertilizer granulator machine

Wet granulation and its characteristics of double roller granulator

by organic fertilizer production line

Non dry extrusion granulation technology and characteristics of double roller granulator the non dry extrusion granulation technology of twin roll extruding granulator is widely used in powder particle processing. It is characterized by direct treatment of particles without humidification or heating. It can be used for processing organic and inorganic fertilizer particles, as well as feed particles.

The non dry extrusion granulation process is adopted, so there is no waste water and waste gas emission in the production process, and the environment is not polluted. The extrusion granulation process is short, easy to operate, easy to realize automatic production control and improve production efficiency. There are no special requirements for the properties and particle size distribution of raw materials, so the sources of raw materials are relatively wide.

Five technological stages of double roller granulation process for organic and inorganic fertilizers

  1. Add qualified raw materials into the mixer according to the ratio requirements, and mix evenly.
  2. It is conveyed to the disc feeder and the metal substances in the material are removed during the conveying process.
  3. The materials in the disc feeder are uniformly fed into the extruding granulator, forcing the materials to be extruded into thin sheets between two pressure rollers, crushed into pieces by a coarse crusher under the pressure roller, and then screened. The material on the screen continues to be crushed and screened.
  4. The semi-finished products are transported to the finished product screening machine. The screened fine particles are directly returned to the disc feeder. The large particles are crushed by the crusher and then returned to the disc feeder.
  5. The qualified products are sent to the automatic packaging scale for weighing, packaging and warehousing.

The non drying double roller granulator has the following characteristics when producing granules:

  1. Extrusion granulation does not require heating and humidifying materials, saving investment and energy. It is also suitable for granulation of heat sensitive materials including ammonium bicarbonate and some organic fertilizers.
  2. No waste water and waste gas are discharged in the production process, and no environmental pollution is caused
  3. The extrusion granulation process is short, easy to operate, easy to realize automatic production control and improve production efficiency.
  4. There are no special requirements for the properties and particle size distribution of raw materials, so the raw materials are widely sourced.
  5. The production is relatively flexible, and the product scheme can be changed at any time, which is conducive to the small batch production of special fertilizer.
  6. The particle size distribution of the product is uniform, without segregation or agglomeration.
  7. The shape of extruded granulation products is uniform and not round. In general, if you need a more rounded product, you need to further reshape the particles.
Fertilizer granulator machine

Benefits of processing organic fertilizer with fertilizer by bio fertilizer granulator

by organic fertilizer production line

At present, the actual utilization rate of chemical fertilizer in China is only 30% – 45%, even lower in some regions! After the application of organic fertilizer, the beneficial biological activity improves the soil structure, increases the soil water and fertilizer conservation capacity, thus reducing nutrient loss, and increasing the effective utilization rate of chemical fertilizer to more than 50%. It can also reduce the amount of chemical fertilizer and the cost of fertilization. Since the 1970s and 1980s, the UK, France and Japan have reduced the use of pesticides and fertilizers. Organic fertilizer is the main fertilizer. The use of chemical fertilizers and pesticides has been greatly reduced. The grain output has increased and the quality is much better than before. Therefore, the fertilization method of “giving priority to organic fertilizer, supplemented by chemical fertilizer” is a reasonable fertilization method at present!

Five benefits of the combination of organic fertilizer and chemical fertilizer produced by biological fertilizer granulator! Benefit 1: The fertilizer has high nutrient content and fast fertilizer effect, but its duration is short and the nutrient is single. Organic fertilizer is just the opposite. The mixed use of organic fertilizer and chemical fertilizer can complement each other and meet the nutrient demand of crops in each growth period.

Benefit 2: After chemical fertilizer is applied to the soil, some nutrients are absorbed or fixed by the soil, reducing the availability of nutrients. After mixed application with farmyard manure, it can reduce the contact surface between fertilizer and soil, reduce the possibility of fertilizer being fixed by soil, and improve the availability of nutrients.

Benefit 3: Generally speaking, the solubility of chemical fertilizer is large, which will produce high osmotic pressure on the soil after application, affect the absorption of nutrients and water by crops, and increase the chances of nutrient loss. If it is mixed with organic fertilizer, it can avoid the disadvantage that crops absorb nutrients and water.

Benefit 4: If acid fertilizer is only applied to alkaline soil, after ammonium is absorbed by plants, the remaining acid root will combine with hydrogen ions in the soil to produce acid, which will lead to acid enhancement and soil hardening. If mixed with organic fertilizer, it can enhance the buffer capacity of the soil, effectively regulate the pH and prevent the increase of soil acidity.

Benefit 5: Since organic fertilizer is the energy source of microbial life, chemical fertilizer is the inorganic nutrition for microbial growth and development. The two mix the vitality of microorganisms to further decompose organic fertilizers. The activity of soil microorganisms can also produce vitamins, biotin, niacin, etc. Increase soil nutrients, improve soil vitality and crop growth.

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How much profit can be gained from processing fertilizer with sheep manure organic fertilizer production line

by organic fertilizer production line

Organic fertilizer can improve the utilization rate of fertilizer in the soil. The main raw material of organic fertilizer is animal manure. They include: pig, cow, chicken, sheep, etc. There are many advantages in using sheep manure to produce organic fertilizer.

Raw material analysis of sheep manure organic fertilizer

Nutrition analysis: 24% – 27% organic matter content, 0.7% nitrogen content to 0.8%, 0.45% to 0.6% and 0.3% potassium content to 0.6%, organic matter sheep urine 5% content, 1.3% to 1.4% phosphorus content, nitrogen content is extremely low, very rich in potassium, as high as 2.1% to 2.3%
Character analysis: Sheep are ruminants, but they rarely drink water, so the stool is dry and thin, and the stool volume is very small. Sheep manure is a kind of thermal fertilizer between horse manure and cow manure.
Sheep excreta and urine are rich in nutrients, which can not only easily decompose the effective nutrients absorbed by crops, but also have the late nutrients that are not easy to decompose. It is a good fertilizer that combines the efficiency and speed of fertilization. The decomposed sheep manure treated by the compost turning machine is suitable for the application of various soils.

Technology of sheep manure organic fertilizer production line

Sheep manure was composted and fermented by high-temperature fermentation bacteria, straw was crushed, and the materials were mixed with biological compound bacteria, and the compost turner was used for regular composting. The decomposed organic matter can be directly made into powder fertilizer or further processed. Sheep manure compost as a part of raw materials, mixed with inorganic fertilizer according to the formula, can be called high efficiency organic fertilizer after NPK production line processing.

 

Special reminder: all animal manure must be put into the ground through harmless fermented fertilizer before use. Because the raw fertilizer contains a variety of harmful bacteria, it will breed diseases and insect pests, damage soil health, thus affecting the healthy growth of crops.
In short, organic fertilizer is a kind of green and harmless soil fertilizer, and it is the mainstream of future agricultural development. It is recommended that we do not use chemical fertilizers in a single organic fertilizer for the best results.
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