organic fertilizer production line

Operating principle of organic fertilizer dryer and organic fertilizer cooler:

The material enters the inner layer of the rotary drum through the feeding device to achieve downstream drying. The material is continuously picked up and scattered under the inner plate in a spiral manner to achieve heat exchange. The material moves to the other end of the inner layer and enters the middle layer for countercurrent drying. The material is continuously lifted back and forth in the middle layer, in a two-step and one-step travel mode. The material fully absorbs the heat emitted by the inner drum and also absorbs the heat of the middle drum in the middle layer, At the same time, the drying time is extended, and the material reaches a good drying state here. The material travels to the other end of the middle layer and falls into the outer layer. The material travels in a rectangular multi loop manner within the outer layer drum. Materials that achieve the drying effect quickly travel out of the drum under the action of hot air. Wet materials that do not achieve the drying effect cannot travel quickly due to their own weight. The material is fully dried in this rectangular sheet to achieve the drying purpose.

When the organic fertilizer cooler is working, with the rotation of its own cylinder, the particulate material is carried to a certain height by the lifting plate. When the angle between the lifting plate and the horizontal plane is further increased, the particles gradually fall to form a material curtain, and cold air flows through it to cool it and take some moisture away. As the cooler continues to rotate, the temperature has dropped to normal temperature when the particles reach the discharge port.

After cooling, the moisture content of the material decreases, and the viscosity decreases, but the strength of the particles increases accordingly, making it easier for the screening equipment to screen them. When the cooling induced draft fan continuously draws air from the cylinder, the dust generated due to physical bumps and friction of dry particulate materials is also continuously pumped away and enters the dust removal system for recycling and treatment.

Configuration of fertilizer production line for straw fermentation of organic fertilizer

At present, how to apply crop straw in the world is an important issue that agricultural science and technology workers and farmers are concerned about. In particular, as a large agricultural country, China produces over 700 million tons of grain each year, as well as over 700 million tons of straw scales and abundant straw resources. This is a major task for scientific and technological workers to fully exploit and utilize, pursue benefits and avoid hazards, turn waste into treasure, and benefit mankind.

Straw organic fertilizer production equipment refers to the reprocessing and fermentation of the remaining stem and leaf parts of cereal crops such as rice, wheat, corn, etc. after ripening and threshing to produce organic fertilizer. Every year in China, a lot of straw occurs, about 500 million tons of straw are returned to the field through natural combustion. Although plant ash is a nutrient for crops, the small amount of carbon dioxide generated during the combustion process has brought significant purification to the situation, which is a potential capital waste.

Straw fermentation organic fertilizer production line configuration: fermentation tipping machine, semi wet material crusher, horizontal mixer, granulator, dryer, cooler, drum screening machine, coating machine, packaging equipment, belt conveyor, etc.

The birth of straw organic fertilizer equipment can solve the problem of straw burning innocuously. This equipment can quickly and innocuously resolve agricultural wastes such as rice straw, wheat straw, corn straw, and vegetable residues that are casually discarded in the field and rotting or burned in the open air, as well as edible fungus residues, plant manure, tobacco residues, and other agricultural wastes. It can completely kill diseases, pests, and weeds in agricultural wastes, and quickly convert them into excellent organic fertilizer.

What are the specific process of organic fertilizer production line?How to make organic fertilizer granulator or organic fertilizer powder in organic fertilizer manufacturing process?The process configuration of organic fertilizer machine is also very important.The slection of the organic fertilizer equipment is related to the output of the organic fertilizer produers and the technological process,as well as the raw materials for the production of organic fertilizer.
The raw materials of organic fertilizer are mainly manure or sludge.The auxiliary materials include straw,bacterial residue,humic acid, etc.in the early stage of organic fertilizer machine,the manure of livestock is dehydrated economically by using organic fertilizer to remove the water,and then the organic raw materials for fermentation of fertilizer bacteria are added.After drying,crushing,mixing and other series of production,the raw materials are configured according to a certain proportion.For example,in the organic fertilizer manufacturing process,the basic process of using configure a series of organic fertilizer machine,such as organic fertilizer granulator machine,fertilizer mixer machine,fertilizer crusher machine and fermentation compost turner machine and so on a series fertilizer machine to be used.The generaly process of producing the organic fertilizer is fermenting,dry the raw materials and crushing the raw materials and so on and then making the fertilizer granulator.

In the fertilizer manufacturing process,a series of fertilizer granulator machine are to be designed for producing the organic fertilizer granulator,such as the roller press granulator machine,which this type granulator machine is mostly to be used in npk fertilizer production line to make npk,compound fertilizer granulator,disc granulator machine,flat die granulator machine can be selected.After granulating,use organic fertilizer cooler machine to cool and dry it and then package it.
A complete organic fertilizer production line is basically such a procss.Most of the organic fertilizer machine needed is the combination of automatic and semi-automatic fertilizer machine.This combination mode improves the efficiency of organic fertilizer production and simplifies the production process of organic fertilizer.
The fertilizer machine manufacturers designed all types of organic fertilizer machine to be equipped in organic fertilizer production line to make organic fertilizer on one hand it save more labor cost,on the other hand,it also improves the working process of the organic fertilizer granulator.

Method and complete equipment configuration of sheep manure organic fertilizer fermentation

The organic fertilizer fermentation equipment allows staff to manually interfere with the fermentation process of organic fertilizer and accelerate the fermentation speed of organic fertilizer. Organic fertilizer refers to the feces of animals such as pigs, cows, sheep, chickens, human excretions, kitchen residues, straw, leaves, and other waste materials.

The aerobic fermentation equipment for bio-organic fertilizer includes a cylinder, a motor, a transmission, a feeding device, and a discharging device. It is characterized in that the cylinder is a rotating cylinder, and the feeding device is a chute that extends obliquely into the cylinder. The outer wall of the cylinder is covered with a layer of thermal insulation material, which can conduct fertilizer fermentation treatment for bio-organic raw materials. The fermentation is sufficient, the equipment has high production efficiency, convenient operation, small floor space, short fermentation cycle, and high fertilizer efficiency.

Method and complete equipment configuration of sheep manure organic fertilizer fermentation

1. Store sheep manure, straw, straw, and other auxiliary materials and fermentation agents in a certain proportion on the fermentation site.

2. After the fermentation temperature of compost rises, it can be turned over. When the fermentation temperature is about to reach 70 degrees Celsius, it is necessary to use a stacker to turn over the compost, and the compost should be turned over every * days.

3. When the compost exhibits reduced temperature, loose material, no odor, slight ammonia odor, and white mycelium formation in the pile, it indicates that the organic fertilizer has matured and can proceed to the next process.

4. Use a forklift to transport the organic fertilizer to the production workshop, and through a series of production processes, produce granular organic fertilizer, which is packaged into bags.

Using the organic fertilizer,which it can produce by using the organic fertilizer production line,has many advantages.What advantages of the organic fertilizer has?
1.Comprehensive nutrients,long-lasting fertilizer effect
There are not only a large number of essential nutrients and microelements for plants,but also rich organic nutrients,such as humic acid,vitamins,auxin,antibiotics and small molecular compounds of organic nitrogen and phosphorus.So organic fertilizer is the most comprehensive fertilizer.In addition,the application amount of organic fertilizer is allowed to vary greatly,which generally does not harm the growth of crops.The application of organic fertilizer can not only increase the yield of crops in the current season,but also have an effect on crops after,generally,the effect is slow and lasting.
2.Improve physical and chemical properties of soil and improve soil fertility
Organic fertilizer contains a lot of organic matter,generally about 200g/kg.Organic matter is an important material basis of soil fertility.The main body of soil organic matter is humus,accounting for 50%-65% of the total amount of soil organic matter.Humus is a kind of complex organic colloid,which can adjust and buffer the ph value of soil,increase the amount of good soil structure,especially the increase of watre stable aggregate structure,so as to improve the tightness,aeration,water retention and heat status of the soil,which has a good role in determining the water,fertilizer,gas and heat status of soil fertility.It is benefical to improve the physical and chemical properties of soil and improve the soil fertility.

3.Promoting soil microbial activites
Soil microorganisms plays an important role in the process of organic matter transformation and is one of the important indicators to measure the level of soil fertility.For example,the mineralization process of legumes are all related to the role of soil microorganisms.Therefore,on the one hand,the application of organic fertilizer increases the number and population of soil benefical significantly enhances the activities of soil microorganisms.
4.Maintaining and promoting soil nutrients balance
All kinds of nutrients that plants take from the soil can be returned to the soil through the application of organic fertilizer and in the form of plant residues.The degree of regression mainly depends on whether all kinds of organic fertilizer sources are fully accumulated,reasonably accumulated and applied,and the rate of residue returning to the field.Only by grasping this balance link in agricultural production can be the soil fertility be spirally increased under the condition of combined application of chemical fertilizer.Therefore,the application of organic fertilizer is an important measure of soil fertility.
5.Reduce fertilizer input cost
Organic fertilizer can be used locally,which it can be made into organic fertilizer granulator by using the fertilizer granulator machine,with wide source and low cost.The increase of organic fertilizer can not only improve soil fertility and increase soil nutrients,but also improve the utilization rate of chemical fertilizer,correspondingly reduce the application amount of chemical fertilizer,so as to reduce the cost of agricultural investment.The above characteristics and functions of organic fertilizer determine its irreplaceable important role in modern sustainable agriculture.
By using the fertilizer production line to make organic fertilizer,which it designed by the fertilizer machine manufacturers,not only improve the working efficient,it also save more labor cost.At the same time,it also increase the production of the organic fertilizer in the market.

Fermentation Technology of Organic Fertilizer Composter for Livestock and Poultry Manure

The organic fertilizer tipping machine is used for the fermentation and tipping of organic wastes such as livestock and poultry manure, sludge waste, filter mud from sugar factories, dregs, cake, straw sawdust, etc. It is also used for the fermentation, ripening, and moisture removal operations in organic fertilizer plants, compound fertilizer plants, sludge waste plants, horticultural farms, and bisporus cultivation plants. Suitable for aerobic fermentation, it can be used together with solar fermentation chambers, fermentation tanks, and transfer machines. When used together with a moving machine, it can achieve the function of multiple slots for one machine. The matched distiller’s grains can be discharged continuously or in batches, with high efficiency and stable operation.

The livestock manure organic fertilizer fermentation equipment/tank type stacker is composed of main components such as a transmission device, a lifting device, a walking device, a stacker device, and a transfer vehicle. The motor directly transmits the power to the cycloidal pin wheel reducer through the sprocket to the tipping drum. The mixing blades on the drum are spiral distributed, which can turn over and stir the materials in the fermentation tank to a position 0.7-1m away, achieving a fast tipping speed and uniform stirring effect, thereby achieving full contact between the materials and the air, making the fermentation effect of the materials better.

The chain plate tipping machine is suitable for the trough aerobic composting of organic solid wastes such as livestock manure, sludge garbage, straw, etc. The traveling system of this machine adopts the advantages of frequency conversion speed regulation, good adaptability to different materials, stable operation, high stacking efficiency, and deep tank operation, effectively shortening the fermentation cycle, improving production efficiency and product quality. The adoption of a variable frequency speed governing walking system can well adapt to changes in working load. The walking speed can be flexibly adjusted according to the material resistance, making the equipment more adaptable and flexible. Optional mobile crane can be equipped to realize the use of multi tank equipment. If the capacity of the equipment allows, only additional fermentation tanks need to be built to expand the production scale and improve the use value of the equipment.