Bucket elevator is used as the conveying equipment of organic fertilizer production line and npk blended fertilizer. How to deal with failures in the application process?
organic fertilizer granulator
Bucket elevator is used as the conveying equipment of organic fertilizer production line and npk blended fertilizer. How to deal with failures in the application process?
Due to the development of China’s manufacturing industry and the constant changes in the level of natural and economic development, people’s traditional organic fertilizer equipment cannot be fully integrated into the standard under the new situation, so we have a stronger method for it. In the face of various practical problems, we carried out relevant scientific research. Later, people found that relatively new methods promoted the development of organic fertilizers on the basis of traditional experience, and greatly improved our environment. Has made great contributions!
Generally, the disc granulator for organic fertilizer is divided into two parts, in which the fermentation part is divided into three types of equipment: premixing equipment, dumper and refining equipment; The organic fertilizer granulator equipment is divided into two mixers – pulverizer – granulator – dryer – cooler – screening machine coater – automatic packer, and the equipment is connected by conveyor or elevator. Auxiliary equipment, baffle dedusting, cyclone dedusting, ink dedusting, induced draft fan and other equipment. In the past, we needed to adapt to the development of nature, which had little impact on our environment. However, with the continuous development of society, this item has also changed. To a certain extent, we have the ability to change nature, but we still passively adapt to long-term changes in climate and geology. What we can remedy is limited.
For a long time, agriculture has been an important industry that affects people’s ecological environment. Excessive deforestation and predatory farming, as well as the use of chemical fertilizers, pesticides, herbicides and fungicides, have led to environmental pollution and destruction of the ecological resource system. All these have caused great harm to our natural environment – global warming.
The organic fertilizer production line mainly consists of five parts: raw material warehouse, belt conveyor, crushing, screening and packaging,; It is suitable for small and medium-sized organic fertilizer production process with compact layout, scientific and reasonable layout, advanced technology, energy saving and consumption reduction, no three emissions, stable operation, reliable operation and convenient maintenance, wide adaptability of raw materials, and suitable for various proportions of organic compound fertilizer, biological organic fertilizer, urban sludge, domestic waste organic fertilizer, etc. The designed annual production capacity is 1-100000 tons.
Maintenance requirements for organic fertilizer granulator
Automatic packaging machine is an indispensable production equipment of NPK production line, which improves the efficiency of the whole production process.
The double roller press granulator is a molding machine that can make materials into specific shapes. The double roll extruding granulator has a particularly good granulating effect on ammonium bicarbonate, ammonium chloride, monoammonium phosphate, etc. The granulation rate can reach 85%, without drying, with less investment and quick effect.
Working principle of the double roller press granulator: the belt and pulley are driven by the motor, transmitted to the driving shaft through the reducer, and work in reverse synchronization with the driven shaft through the split gear. The material is added from the feed hopper, demoulded and granulated by double roll extrusion, and then transported to the crushing chamber through a pair of chains for crushing. The finished granules (balls) are separated under the screen, and the returned materials are mixed with new raw materials for granulation. With the continuous rotation of the motor and the continuous entry of materials, mass production is realized.
What benefits does the organic fertilizer Crusher bring to the environmental pollution? As China’s agricultural production relies excessively on fertilizer and other fertilizer sources, the soil structure has changed. The existence of these problems, to a certain extent, threatens the area of a small number of cultivated land in China. The country has always attached great importance to them. Through research and practical tests, it is found that the organic fertilizer produced by the organic fertilizer production line can alleviate the problems of soil compaction and salinization due to its rich nutrients and organic matter content, which is a necessary fertilizer source for the country to carry out sustainable agriculture and build ecological agriculture. Therefore, the organic fertilizer production line has been strongly supported by the state.
The organic fertilizer Crusher is specially designed for crushing organic fertilizer and compound fertilizer. After the materials enter the crusher through the feed port, they are crushed into materials that can pass through the radial clearance and discharged through the discharge port. The inner wall is made of rubber or stainless steel (depending on the customer’s needs), which makes the surface smooth and easy to clean. It changes the phenomenon that the inner wall of ordinary grinder is rough, easy to accumulate powder, and difficult to clean, so that the production of food, medicine, chemical industry, etc. is more in line with national standards and GMP sanitary requirements. During the crushing process of the organic fertilizer chain crusher, high-strength cemented carbide chain plates with synchronous speed are used. The inlet and outlet design is reasonable, the broken materials are uniform, not easy to stick to the wall, and the cleaning is convenient. The crusher adopts the latest technology, selects high-quality steel, and carries out system optimization design, with large output and high reliability. The organic fertilizer chain grinder has the characteristics of reasonable structure, fast feeding, stable performance and strong impact resistance.
China has a vast territory, and its natural conditions, agricultural production methods and economic development levels vary greatly from region to region. These conditions have a great impact on the utilization of manure resources. It is of positive significance to promote the comprehensive utilization of livestock and poultry manure resources by summarizing the experience and problems of existing farms in using manure resources and exploring a manure resource utilization model suitable for the characteristics of various regions.
Our trough compost turning machine is suitable for the fermentation of livestock manure, sludge and garbage, filter sludge from sugar factory, straw and sawdust and other organic wastes. It is widely used in the fermentation, decomposition and moisture removal of organic fertilizer plant, compound fertilizer plant, sludge and garbage plant, horticultural field and Agaricus bisporus planting plant.
The only disadvantage of producing granular fertilizer by roller extrusion granulation is that the product shape is irregular particles, but the irregular particle shape has no effect on the application of fertilizer, and the dressing process can be added to further round the particles. The fertilizer produced by extrusion granulation has sufficient strength, less dust, no agglomeration, narrow particle size distribution range, and good fluidity, so it has good economic benefits.
It is natural to use special fertilizer production equipment to produce fertilizer, but due to the particularity of fertilizer equipment, the working environment of fertilizer equipment is relatively poor, and sometimes the equipment frequently used is severely corroded less than a year ago. Normal loss is inevitable, but necessary equipment cleaning and maintenance can prolong the service life of the organic fertilizer crusher.
When crushing raw materials, the raw materials should not have large solid substances, and the organic fertilizer raw materials have stones or even iron blocks, which will seriously damage the high-speed rotating crusher rotor. Only by ensuring that the raw materials are clean and free of impurities, the fertilizer processing equipment in each process will not be affected.
During daily use, the organic fertilizer crusher shall be maintained in a timely manner, and a special person shall be designated to take charge. The organic fertilizer grinder must be thoroughly inspected regularly to prevent problems. Only in this way can problems be found and solved in time. It must be known that the shorter the maintenance cycle of the machine is, the smaller the possibility of error is, and the more reliable the operation of the equipment itself is.
From the perspective of the long-term benefits of the organic fertilizer crusher, although the performance of the organic fertilizer crusher is stable and the mechanical parts are solid, the machinery itself is easy to wear due to the increase of working intensity in daily work. Therefore, in the regular maintenance phase, especially in the work, we should also do a good job in equipment maintenance and try to operate according to the operating instructions of the organic fertilizer granulator. Learn the maintenance method of organic fertilizer crusher, and take reliability and safety as the leading maintenance method to ensure the safety maintenance of maintenance personnel.
For a long time, the safety of organic fertilizer crusher prevention depends on its reliability. Therefore, it is believed that the more prevention work is done, the shorter the maintenance cycle is, the more reliable the mechanical equipment is.
The mechanical equipment relies on the motor and reducer to ensure the power source, and is regularly filled with lubricating oil to better ensure their operation. There are many types of lubricants, so it is necessary to select the appropriate oil according to the different climate and mechanical driving principles. According to the wet and hot environment in the north and south, cycloidal pin gear reducer and ZDZQ series reducer and other needs, selecting the appropriate lubricant can better ensure the operation of the equipment. In addition, adjust the amount of charging oil when filling the fuel to avoid too little effect or waste.
Different equipment has different capacities, so the equipment shall be used reasonably according to the processing capacity. For example, when supplying feed to the warehouse, let the forklift slowly drop the material to avoid breaking the equipment. Raw materials cannot be fully filled during mixing. Materials shall be added after starting the mixer to prevent excessive mixing resistance and equipment damage.
In fact, looking at these operating regulations, many of them are related to details. In a word, the organic fertilizer production equipment must be well managed in order to operate better and bring us more benefits.
When some compound fertilizer equipment production lines are processed by rotary drum granulator, they can dissolve the fertilizer into a certain proportion, but if the energy exceeds a certain amount, it will produce salt analysis and precipitate another substance.