organic fertilizer granulator

Technological characteristics of fertilizer production by organic fertilizer granulator

by organic fertilizer production line

Judging from the characteristics of the organic fertilizer granulator equipment itself, it has the advantages of low power, quick results, low investment, and good economic benefits. In addition, the granulator has low production cost, safe and reliable equipment operation, advanced technology, stable operation, and convenient maintenance. The layout of the fertilizer production line we designed according to the user’s site needs is reasonable, which is suitable for environmental protection promotion projects.

Organic fertilizer granulator is generally used in the granulation of various raw materials such as feed, coal, chemical industry, medicine, compound fertilizer, etc., to produce various types and concentrations of organic fertilizer, biological fertilizer, magnetic fertilizer, and compound fertilizer. Mixed fertilizer and so on. It has a wide range of applicable performance and is an updated product for energy saving and consumption reduction. Organic fertilizer granulator, rotary drum granulator and disc granulator machine are all suitable for granulation of various raw materials such as chemical feed.

Process principle of organic fertilizer granulator machine for making granular fertilizer

The machine is transmitted to the driving shaft through the reducer, and it is synchronized with the passive shaft through the split gear and works in opposite direction. The materials are added from the feeding hopper, extruded by rollers, demoulded and pelletized, and then transported to the crushing Screen Studio through the auxiliary chain. The finished products (balls) are screened and separated, and then the returned materials are mixed with new materials for granulation. And with the continuous rotation of the motor, as well as the continuous entry of materials at the same time, batch production can be realized.
organic fertilizer production line

Technological process of processing fertilizer in sheep manure organic fertilizer production line

by organic fertilizer production line

Process flow of sheep manure organic fertilizer production line

  1. Mix sheep dung with proper amount of straw powder. The amount of mixing depends on the water content of sheep dung. Generally, 45% of the water content is required for fermentation, that is to say, knead it into a ball by hand, see water in the fingers, but do not drip, and release it to dissolve. Then add corn flour and bacteria. The role of corn flour is to increase sugar content for bacteria fermentation, so that multi-dimensional complex enzyme bacteria take advantage.
  2. Add the prepared mixture into the mixer for mixing. The mixing must be uniform, transparent and free of raw blocks.
  3. The mixed ingredients are stacked into strips with a width of 1.5 meters to 2 meters and a height of 0.8 meters to 1 meter, which are flipped once every 2 days with a tipping machine.
  4. The compost is heated for 2 days, odorless for 4 days, loose for 7 days, fragrant for 9 days, and composted for 10 days (that is, the temperature on the second day of composting can reach 60℃- 80 ℃, killing diseases and insect pests such as Escherichia coli and insect eggs; the stink of sheep dung is eliminated on the fourth day; the compost becomes loose and dry on the seventh day, full of white hypha; a kind of liquor starter flavor is produced on the ninth day; the compost is fermented and matured on the tenth day).
  5. After a little drying, it can be crushed by a semi-wet material crusher, granulated by an organic fertilizer granulator, dried and dehydrated by a dryer, and then screened by a screening machine. The finished organic fertilizer is ready for packaging and storage.

The sheep dung is mainly produced by aerobic tank fermentation: this is a common method to treat sheep dung at present, and it is also suitable for the commercial production of sheep dung organic fertilizer, which is conducive to standardized production. It uses biological characteristics and mechanized technology to completely decompose sheep dung and transform organic matter into organic matter, carbon dioxide and water by using natural microorganisms or inoculating microorganisms. This method has a short fermentation time. Generally, sheep dung can be fully fermented and decomposed in about 15 days, and it is easy to realize industrialized scale production, is not affected by weather and season, and has little pollution to the environment, which is conducive to the commercial production of sheep dung organic fertilizer.

organic fertilizer granulator

How to solve the vibration problem in the use of organic fertilizer granulator?

by organic fertilizer production line

Organic fertilizer granulator machine is the core equipment in the organic fertilizer production line. If there is any problem with the granulator, we must solve it immediately, otherwise it will affect the smooth production of the whole organic fertilizer production line. In the use process, the organic fertilizer granulator has vibration problem, what should we do? The following organic fertilizer equipment manufacturers will explain the solution.

(1) When a large amount of raw materials are put into operation, it may cause too much pressure on the machine, which may cause vibration of the cylinder which has not yet been opened. Rotary drum granulator, organic fertilizer granulator, dryer these heavy fertilizer equipment should pay attention to start-up commissioning.
(2) If the raw materials selected in the production do not meet the requirements of fertilizer production process, the granulation will not succeed or even damage the equipment in the production process, which will not only cause vibration, but also affect the service life of the equipment
(3) When choosing organic fertilizer granulator, you must pay attention to its granulation principle. If you encounter technical problems that can not be solved in production, you can also directly consult our professionals to help you solve the problems.
Application range of organic fertilizer granulator machine
The granulation process of pig manure organic fertilizer, sludge bio organic fertilizer, organic microbial fertilizer, livestock manure, cow manure, chicken manure and industrial waste residue were studied.
In short, the production of organic fertilizer should first determine the main materials according to the local resource conditions and the purpose of composting, and then select the auxiliary materials according to the nature of the main materials. When the main material is high-carbon raw materials, appropriate high-nitrogen raw materials should be selected for adjustment; when the main material is high-nitrogen raw materials, appropriate high-carbon raw materials should be selected for adjustment.
organic fertilizer granulator

Application range of organic fertilizer crusher in npk fertilizer production line

by organic fertilizer production line

The allowable moisture value of organic fertilizer crushing machine for biological fermentation organic fertilizer can reach 25-50%, which can shorten the production cycle of organic fertilizer and compound fertilizer and save cost. It is an indispensable equipment of fertilizer production line. The pulverizer can inject lubricating oil into the centralized lubrication system under normal operation without shutdown.


Application scope of organic fertilizer crusher equipment:
1. The equipment of organic fertilizer crusher is mainly applicable to withered branches and leaves, straw, sludge, biogas residue, chemical fertilizer, etc.
2. Treatment of dry and wet animal manure such as chicken manure, pig manure and cow manure after fermentation.
3. The dry block of sludge organic matter is crushed.
4. Crushing of the biogas residue from the biogas digester.
5. Crushing of municipal solid waste, and has a good grinding effect on glass, broken ceramics, bricks, etc. inside.
6. The crusher equipment adopts high-tech technology, which can be easily operated by only one person, which is not only safe and reliable, but also easy to maintain. The crushed compost is processed by an organic fertilizer granulator machine to become a high-quality fertilizer.
organic fertilizer production line

How to make organic fertilizer in sheep manure organic fertilizer equipment production line

by organic fertilizer production line

Sheep dung can be used as fertilizer for crops and flowers. However, sheep dung can only be applied to farmland after it is fermented to obtain sheep dung organic fertilizer. Because sheep dung contains coliform, nematode and other bacteria and pests that are directly applied to farmland, which will lead to the spread of diseases and pests, crop disease, and also cause the phenomenon of burning roots and seedlings. Therefore, sheep dung needs to be fermented to be safer.

The fermentation process of sheep manure organic fertilizer: first, dry the cow manure to control its moisture content below 85%, and then add straw powder, the proportion of which is 7:3, so that the carbon ratio of raw material (cow manure) and auxiliary material (straw powder) is controlled at 23~28, and the water content is controlled at 52%~68%. Finally, add organic fertilizer fermentation and ripening agent.

After the raw materials, auxiliary materials and bacterial agents are mixed and stirred, they can be piled up for fermentation. The requirements for piling up are to pile the mixture on the fermentation ground into trapezoidal stacks with a width of 1.8 meters to 3 meters at the bottom, a width of 0.8 meters to 1 meters at the top, and a height of 1 meters to 1.5 meters. The spacing between the stacks is 0.5 meters. After stacking, the temperature will rise to more than 60 ℃ within 24~48 hours, and the stacking will start after maintaining the temperature for 48 hours. You can also build a fermentation tank 50 meters long and 4 meters wide, and build multiple tanks. The mixture shall be stacked and laid flat in the fermentation tank, and then the organic fertilizer equipment fermentation tipper shall be used for tipping, and the tipping depth can reach 0.7m-1m. Mechanically turn the pile evenly and thoroughly, and turn the low-layer special materials into the middle and upper part of the pile to fully decompose. After the first overturning, it will be overturned every day.

Sheep manure organic fertilizer is applied to farmland, which is rich in organic matter. This kind of biological fertilizer is needed for planting greenhouse vegetable crops. It not only has the advantages of good fertilizer efficiency, safe and convenient use, but also has the advantages of disease resistance, growth promotion, fertility and other advantages.

organic fertilizer production line

The farm uses organic fertilizer production line to realize the reuse of straw

by organic fertilizer production line

As an inevitable product of agricultural production, crop straw is also a very valuable resource. A large number of crop straw is produced every year, but the utilization rate of straw is less than half. A large number of straws were burned on site, which not only caused serious environmental pollution and fire hazards, but also caused a huge waste of resources. Straw fertilizer production line solves the problem of waste reuse.

Straw organic fertilizer production line equipment:

1. Turning machine equipment

The trough tipper is suitable for the fermentation and stacking of livestock manure, domestic waste, biogas residue, biogas slurry, straw and other organic wastes. It is used in combination with the shift truck. It has the characteristics of high efficiency, strong durability and even turning, which can effectively mediate the fermentation problem of raw material pile.

2. Pulverizer equipment

Semi wet material crusher without screen, suitable for materials with certain humidity.

3. Horizontal mixer

The horizontal mixer has the advantages of high mixing degree and less residual quantity, which is characterized by fully mixing materials and using new rotor structure, which greatly reduces the residual materials.

4. Granulator equipment

The fertilizer granulator machine price is low, the pellet machine proced by our company is durable, precision manufacturing, which greatly improves the pelletizing rate.

5. Dryer equipment

The rotary drum dryer is mainly used for the production of compound fertilizer and organic fertilizer. It can dry fertilizers with certain humidity and particle size, and can also be used for drying other materials. The distribution and angle of the lifting plate of the machine are reasonable, and the performance is reliable. Therefore, it has the characteristics of high utilization rate of heat energy, uniform drying, less times of cleaning materials and convenient use and maintenance.

6. Screening equipment

This series of drum screens are commonly used equipment in the production of compound fertilizers. They are mainly used to separate finished products and returned materials, and can also achieve product classification. The granules made by the rotary drum granulator are screened to obtain qualified products.

7. Automatic packaging equipment

The packing scale produced by our company is a fast quantitative packaging unit integrating weighing, sewing, packaging and conveying, which has been favored by the majority of users for many years.
organic fertilizer production line

How to determine the project scale of organic fertilizer production line according to the output

by organic fertilizer production line

Organic fertilizer production line is a good investment project for many people now, because organic fertilizer equipment is not only in line with the development trend of environmental protection, but also a kind of practical agricultural machinery. Fertilizer granulator manufacturers lead you to understand how to determine the project scale of fertilizer production line.

1. Determine the scale of fertilizer production line: for example, choose large, medium or small fertilizer equipment? How many tons per hour, or how many tons per hour, can be produced in a complete organic fertilizer production line. Consider the price of the equipment.
2. To determine the shape of particles means to choose which granulator: powder organic fertilizer does not need fertilizer granulation equipment, and drying and cooling and other follow-up treatment equipment, with less investment and simpler process technology of fertilizer production line. Cylindrical, flat round granular products to use flat die pellet mill, ring die pelleting machine. The standard spherical fertilizer is processed by rotary drum granulator, disc granulator and organic fertilizer granulator.

 

3. Determine the allocation level of organic fertilizer equipment: the price of organic fertilizer equipment is different, the amount of labor used is different, and the production level of organic fertilizer production line is also different.
4.Determine the environmental protection requirements: the places with low environmental protection requirements generally choose to reduce dust, and the investment of organic fertilizer equipment is small; in the places with high environmental protection requirements, heavy dust removal and ink dust removal are generally selected to meet the air emission quality standards.
If you don’t know the market well in the early stage, you can use small equipment, and then add equipment after expanding the scale of fertilizer production line in the later stage, so that the pressure of investors in the early stage is relatively small.
organic fertilizer production line

Organic fertilizer production line processes organic fertilizer instead of chemical fertilizer

by organic fertilizer production line

Green agriculture will promote organic fertilizer production line to process chicken manure and replace chemical fertilizer with organic fertilizer

For chicken farmers, it is a headache to deal with dirty and smelly chicken dung, while for organic fertilizer production line processing plants, chicken dung is a treasure. After the chicken manure is fermented and processed by organic fertilizer equipment, it is processed into organic fertilizer, which has become a hot commodity for growers. Now the state strongly supports organic fertilizer agriculture. For some local subsidies, chicken manure organic fertilizer production equipment processing bio-organic fertilizer entrepreneurship is the dream of many farmers. Chicken dung has been regarded by industry experts as a high-quality organic fertilizer raw material.

Organic fertilizer tipping machine equipment ferments chicken manure:

1、 Prepare faeces for fermentation. Chicken dung contains a large number of bacillus, which is aerobic fermentation bacteria. If natural breeding is adopted, the heating time will be prolonged, so it can be considered to add fermentation bacteria or use reflux to accelerate the heating speed.

2、 Construction pile of chicken dung: the height of the prepared chicken dung should not be too short and the volume should not be too small while spreading the bacteria. Requirements: the pile height should be 1.5~3 meters, the width should be based on the type of dumper, and the length should take into account the fermentation cycle, plant size, local climate and other factors. The larger the pile, the higher the fermentation in winter, especially in cold areas.

3、 Adjust moisture. The moisture content of fermented chicken manure should be controlled at 40 ≤ 65%. Moisture judgment: hold a handful of pig dung tightly, and see the watermark instead of dripping with your fingers. It is appropriate to fall on the ground. Slow water fermentation and poor water ventilation will also cause “anaerobic bacteria” to work and produce odor. Therefore, the water content must be controlled.

4、 Starting temperature. The starting temperature should be above 5-15 ℃ (it can be operated in four seasons, and is not affected by the season, winter indoor or greenhouse fermentation), and the fermentation temperature should be controlled below 70-75 ℃.

5、 Mix and breathe. The fermentation of chicken manure should be good (consumption) oxygen fermentation. Therefore, oxygen supply measures should be increased in the operation process to make mixing, frequent rotation and ventilation appropriate, otherwise anaerobic fermentation and odor will occur, which will affect the effect of fertilizer.

6、 Fermentation is complete. Generally speaking, after 48 hours of chicken manure accumulation, the temperature rises to 50 ℃ and 60 ℃, and the temperature can reach 65 ℃ on the third day. It can be turned over once at this high temperature. Generally, after more than 20 days of fermentation, the temperature drops to a certain level, and then it can age.

organic fertilizer production line

Use professional organic fertilizer production line to produce fertilizer

by organic fertilizer production line

The production of organic fertilizer still needs to be operated by professional organic fertilizer production line. The chicken manure without fermentation and ripening is used as organic fertilizer after drying, which will ferment and ripen in natural state, which may harm crops and is not conducive to crop growth. Chicken manure into organic fertilizer requires fermentation, ripening, granulation and drying process. After high temperature decomposition, it does not contain harmful bacteria and insect eggs, which avoids the disadvantages of farm manure, such as easy to burn seedlings, odor, and many diseases and insect pests.


Treatment mode of small organic fertilizer production line
First of all, the wheat straw is mechanically crushed by a pulverizer, then poured into the fermentation tank, mixed with water, added with sludge, and then added with chicken manure, sheep manure, rabbit manure, urea, etc. The raw material of organic fertilizer begins to ferment and decompose. After about 15 days of fermentation, the material is processed by the dumper, so that the straw can rot completely and release the fertility, which is absorbed by the sludge, and the fertility of other organic fertilizers is absorbed at the same time. Then the material is crushed by the semi wet material pulverizer and sent to the drum screening machine for screening. It can be used after 5 days of secondary fermentation. After crushing and screening, the materials can be granulated by rotary drum granulator or other granulating equipment, the appearance of particles is more beautiful and the granulation rate is higher.

 

The configuration of small organic fertilizer production line directly affects the benefit. Therefore, for organic fertilizer equipment, we can not blindly choose, to choose the appropriate configuration of organic fertilizer production line. Huaqiang fertilizer granulator machine price is low, and It has a good quality, which is the first choice for small organic fertilizer plants. The conveying equipment of organic fertilizer production line adopts belt conveyor and large angle belt conveyor, which not only ensures the smooth transportation system, but also protects the particles, reduces the height of the plant and reduces the infrastructure construction.
organic fertilizer production line

How to properly maintain the organic fertilizer granulator in chicken farms

by organic fertilizer production line
 Chicken manure has high nutrient content. It is suitable to be made into high-quality organic fertilizer through fertilizer granulator and other equipment. And the fertilizer granulator machine price is low, strong capability and high cost performance. How to maintain chicken manure organic fertilizer granulator in winter?

1. Low temperature and low frequency of use may cause the lubricating oil to freeze and stay, which will affect the lubricating oil supply of the organic fertilizer granulator. Timely adding lubricating oil to this large-scale organic fertilizer granulator can maintain better use effect.
2. Due to the climate and environment, the transmission parts of the organic fertilizer granulator will start slowly or fail to start due to freezing, which requires that the workplace of the fertilizer production line or the organic fertilizer granulator itself need to have certain insulation measures. The raw materials used in the organic fertilizer granulator should also be antifreeze treated. The moisture content of organic fertilizer raw materials is too large, so anti freezing treatment is also very important for the winter use of organic fertilizer granulator.
3. After each work, it is necessary to check and maintain the organic fertilizer granulator. Other large-scale fertilizer equipment, such as roatry drum granulator, dryer and cooler, should be maintained on time. In winter, the main concern is the maintenance of the residual fertilizer, and the maintenance of the basic parts. And timely replace the failure parts of the organic fertilizer granulator, avoid the operation of the organic fertilizer granulator with disease, reduce the production and use costs caused by machine failure, and reasonable maintenance also needs to be completed on a regular basis to ensure the maintenance and attention of each component, so as to make the organic fertilizer granulator present better effect.

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