npk fertilizer production line

How to improve the pelletizing rate of NPK fertilizer production

by organic fertilizer production line

NPK compound fertilizer is characterized by simple composition, high nutrient content, low dosage, quick fertilizer effect, convenient application, transportation and storage, and rapid improvement of yield and quality. In order to produce large quantities of high-quality compound fertilizer, the first step is to produce good fertilizer granules.

 

The main factors influencing NPK fertilizer production line are as follows:

  • Production equipment;
  • Process technology;
  • Physical and chemical properties of raw materials;
  • Production formula and added conditioner;
  • Air temperature and air volume at the outlet of the dryer;
  • Temperature and liquid phase quantity of granulating materials;
  • Material flow;
  • Material return ratio;
  • Quality of operators;
  • Climatic conditions.

 

Only by integrating the above factors into making fertilizer granules, can we produce NPK fertilizer with high yield and good quality, one of which is indispensable.

NPK fertilizer production line

  1. Improving the performance of NPK fertilizer production equipment is the basis

Choose qualified production equipment, choose well-equipped, complete test means, reliable product quality manufacturers, under the guidance of experienced personnel to buy, late equipment management and maintenance personnel to have a certain professional level. Zhengzhou Huaqiang Co.Ltd are leading agricultural fertilizer machine manufacturers in China. We has strong technical strength in fertilizer machines. All of our products comply with international quality standards and greatly appreciated in a variety of different markets throught the world.

 

  1. Choosing ammonium phosphate with good viscosity as raw material is the premise

The pelletization of NPK fertilizer mainly depends on the viscosity of ammonium phosphate and conditioner, and the poor viscosity of ammonium phosphate directly affects the pelletization rate of compound fertilizer. Therefore, when purchasing ammonium phosphate, we should consider not only nutrient content and price, but also its viscosity. From the actual production experience, the viscosity of diammonium phosphate is better than that of monoammonium phosphate.

 

  1. Ensuring the fineness of raw materials and feedbacks is essential

The finer the powder of the raw material, the better the viscosity of the material, the more important it is to improve the efficiency of the crusher

Chain crusher to help make the big granules into the fine powder and get back to fertilizer granulator machine. It is simple and compact in structure, cover small area, easy maintenance such characters, crushing effect is good, smooth operation, easy to clean.

 

  1. Material mixing is an important measure to improve the NPK fertilizer production line efficiency

The material is mixed evenly, on the one hand, the mixer mixes the fresh material evenly, on the other hand, the mixer combines the returned material and the fresh material evenly. Because the fine powder in the returned material is mostly potassium and nitrogen with poor viscosity, it is the material that is least likely to form into a ball, while the fresh material has better viscosity and is easy to form into a large ball in production. Mix the two thoroughly to prevent the formation of large balls and too much powder.

 

  1. Suitable moisture and pelletizing temperature are the key

Only when the temperature and water content of granulating materials are adjusted to the optimal point can the granulation area be ensured to be normal.

The disc fertilizer granulator is suitable for the production with small yield, and the rotary drum granulator is suitable for the mass production of NPK fertilizer. Addition of moisture during granulation requires certain experience of operators.

 

  1. Suitable air volume and stable furnace temperature are the preconditions

The size of the air volume directly affects the drying effect, the air volume in the dryer, the drying effect is good. If the air volume is too large, it is easy to extract the powder in the simplified body, and the wind speed should be less than 2m/s.Best cooling head end temperature difference is about 100℃, the import and export temperature cannot frequent adjustment. When urea is used as nitrogen source, the temperature should be determined according to the amount of urea. The more urea is used, the lower the drying operation temperature will be.

fertilizer equipment for sale

Fertilizer equipment

by organic fertilizer production line

Different type fertilizer equipment are designed for producing the organic fertilizer or compound fertilizer.Different type fertilizer machines serries are equipped in the fertilizer manufacturing process.There we share more information about the fermentation compost turner machine.
What is a dumper?What is a tipper?Let’s make a detailed introduction today.
The dumper is a kind of equipment for organic fertilizer fermentation.It is a kind of industrial fermentation treatment using animal manure,domestic garbage,sludge,crop straw and other organic solids.The pusher can ferment the uniformity of fermentation materials.Thus,the front of the fermentation tank can be put in or out freely,and wastes such as feces can stay for a long time.
The stacker is suitable for the fermentation and pushing of livestock manure,sludge waste,filter mud of sugar factory,dregs,cake,straw sawdust and other organic wastes.It is widely used in the fermentation,ripening and water removing operations of organic fertilizer factory,compound fertilizer factory,sludge waste factory,horticultural field and agaricus bisporus planting factory.
Applicable scope of tipping machine:The tipping and throwing machine is suitable for the fermentation of livestock and polutry manure,sludge waste,sludge cake and straw sawdust and other organic wastes.It is also suitable for organic fertilizer production line,compound fertiizer production line,sludge waste plant and so on.It is an indispensable fertilizer equipment for fermentation,decomposition and water removal.The equipment is suitable for aerobic fermentation,and the operation function of one machine with multiple tanks can be realized when the fermentation tank and the transfer car are used together.

Fertilizer manufacturing process

The new technology of deep pool design in underground space and long-disttance dumping is to make full use of the limited ground area to make the organic waste reach harmless treatment and large-scale production.
The stucture of the titer is compact and the technology is advanced.The utilization of some benefical microorganisms can promote the rapid maturity of organic wastes such as livestock and polutry excrement.The unique aerobic fermentation technology is adopted to make the organic wastes quickly mature,remove water,sterilize and deodorize,so as to achieve the purpose of harmless,resource based and reduction treatment.The fermetation cycle is short,the engery consumption is low and the product quality is stable.
We are as the professional fertilizer machine manufacturers of producing and designing all types of fertilizer machines and fertilizer production lines for many years,and our products export to all over the world.In the different type fertilizer manufacturing process,we designed and equipped with different type fertilizer machines.Such as in the npk fertilizer manufacturing process,it is equipped with the fertilizer granulator machine with it can be the rotatry drum granulator machine or it also can be the roller press granulator machine to produce the npk,compound fertilizer granulator.Our main products are the fertilizer granulator machine,fertilizer mixer machine,fertilizer crusher machine and fermentation compost turner machine.And every series fertilizer machines are also designed different type to be used in different type fertilizer manufacturing process.
The video of the fertilizer manufacturing process:

 

organic fertilizer production line

How to Make Organic Fertilizer by Feces Composting

by organic fertilizer production line

Fecal composting organic fertilizer manufacturing process is to adjust the carbon-nitrogen ratio in the manure of the livestock and poultry by turning machine, manually controlling the conditions of water, temperature, pH and the like, and treating the manure of the livestock and poultry by the fermentation of the microorganisms to produce organic fertilizer.

 

I. Major organic fertilizer production equipmentfor composting

The composting process requires a large number of organic fertilizer processing equipment.

(1). Pre-treatment equipment: mainly include stockyard, unloading platform, feeding door, loading machinery, transport machinery and so on.

(2). Composting equipment: mainly trough compost turning machine, windrow turner machine, fermentation tank.

(3). Fertilizer granulator machine : mainly drum granulator, disc granulator, flat-die extrusion pelleting machine, organic fertilizer granulator, ring-die pelleting machine.

(4). Screening and packaging equipment: mainly drum screener, fertilizer packing machine.

organic fertilizer production equipment

 

II. Main Technical Parameters of composting

(1). C/N ratio: C/N balance of compost mixture is the key factor for microorganisms to achieve better biological activity. The C/N ratio of compost mixture should be kept at 25-35:1.

 

(2). Humidity: Aerobic composting should generally be maintained at 40-70%.

 

(3). Acidity and alkalinity: Acidity and alkalinity vary with the types of compost mixtures and different stages of composting process. Normally, they need not be regulated. If they need to be regulated, they can be regulated by adding alkaline or acidic substances to the mixture before the beginning of composting degradation.

 

(4). Other design parameters: Rectangular fermentation stacking composting mode, the windrow turner should be used regularly to turn the pile, so that the temperature is kept below 75℃, and the turning frequency is 2-10 days/time. The width and depth of rectangular stacks are limited only by the overturning equipment. The stacks are generally 1.2-1.8 meters deep and 1.8-3 meters wide. The height of the compost is usually 2.5-4.5 meters, and the width is usually twice the depth. Fermentation tank composting, need to build fermentation tank, fermentation tank length is unlimited.

 

III. Matters needing attention in composting

(1). Composting time: Composting time varies with C/N ratio, humidity, weather conditions, type of composting operation and management, waste and additives. The composting time of well-managed strip-cutting fermentation compost in summer is generally 14-30 days.

(2). Temperature: We should pay attention to the monitoring of composting temperature. The composting temperature should exceed 55℃, so as to be conducive to microbial fermentation and kill pathogens.

(3). Humidity: Pay attention to monitoring the humidity of compost mixture periodically. Excessive or low humidity will reduce or stop the composting speed.

(4). Odor: Odor is a good indicator of composting operation stage. Decay odor may mean that compost is changed from aerobic to anaerobic.

organic fertilizer granulator

Classification of organic fertilizer machine

by organic fertilizer production line

Different type organic fertilizer machine and inorganic fertilizer machine are designed and produced by the fertilizer machine manufacturers.The organic fertilizer can be classified as different type,we can share the common type with you about the fertilizer manufacturing process.The fertilizer machine manufacturers designed different type fertilizer production lines and different type fertilizer machines to produce the organic fertilizer granulator or inorganic fertilizer granulator.Using the complete fertilizer production line not only improve the efficient,it also simplify the process of producing the organic fertilizer granulator.In the organic fertilizer production line it is equipped with different type organic fertilizer machine.

Organic fertilizer is divided into :
1.Straw organic fertilizer:Straw is the by-product crop harvest.It is one of the precious organic fertilizer resources of its rich variety and quantity.Crop straw is the crop residue left after seed harvest,including cereals,beans,potatoes,oil hemp,cotton,sugarcance,tobacco and other crop straw.At present,the annual output of crop straw in the world is more than 2 billion tons,which is the fourth largest engery in the world after coal,oil and natural gas.The basic components of straw are cellulose,hemicellulose and lignin.Due to the structural differences of each part,the microorganisms involved in the decomposition of straw are different in each stage.The water,aeration,temperature,C/N ratio and PH value of straw must be well controlled in the treatment stage.
2.Manure organic fetilizer:Excrement is the excrement of human and livestock.It is a traditional way to treat excrement when it is returned to the field as fertilizer.It hass achieved good results in improving soil and increasing agricultural output.The folk saying”rasing pigs without making money,looking back at the fields’ exactly reflects the position of excrement in agricultural production.The use of animal manure as fertilizer is the most fundamental way out for these low use value substances,and it also the most commonly used way to deal with animal manure in the world.At present,due to the use of a large number of antibiotics,stimulants,tranquailizers,livestock manure must be treated with high temperature and high pressuse to make organic fertilizer.There,when using the animal manure as the organic fertilizer raw materials we need to notice that we are first to ferment the animal manure using the fermentation compost turner machine.After put them into the fertilizer granulator machine to make into organic fertilizer granulator.

Organic fertilizer production line
3.Humic acid fertilizer:Humic acid fertilizer is a kind of fertilizer made of peat,lignite and weathered coal with more humic acid content as the main raw materials,through chemical or biological transformation and adding a certain amount of nitrogeen,phosphorus,potassium or some trace elements.Such as humic acid potassium,humic acid microelement fertilizer,etc.Humic acid fertilizer contains a lot of organic matter,which has the characteristics organic fertilizer,wuick acting nutrients and some characteristics of chemical fertilizer,so it is a multifunctional organic-inorganic compound fertilizer.

When producing the organic fertilizer granulator,the new type organic fertilizer granulator machine is the common equipped in the organic fertilizer production line.Sometimes,the rotary drum granulator is also can be used to produce the organic fertilizer granulator.A series of fertilizer machines are equipped in the different type fertilizer production lines.The fetilizer production lines are designed not only improve the working efficient,it also improve the using rateof the raw materials.

fertilizer equipment for sale

Pig manure organic fertilizer production line equipment

by organic fertilizer production line

The pig manure organic fertilizer production needs equipment such as fermentation turner, organic fertilizer pulverizer, drum sieving machine, horizontal mixer, fertilizer granulator machine, rotary dryer, packaging machine, conveyor and the like.
1. Compost turning machine, or trough type turning machine: the ground turning machine does not need to build a trough, and directly puts the materials into a pile, and uses a wheel type turning machine to ride the straddle to carry out the pile fermentation.
2. Organic fertilizer pulverizer: The large pieces of impurities and stones in the organic fertilizer that are screened out are separated and pulverized, so that the beauty can ensure the quality of the product.
3. Drum screening machine: The fermented organic fertilizer is sieved, and the large pieces and debris inside are sorted out to facilitate the next crushing and packaging.
4. Horizontal mixer: pre-mixing the sieved and pulverized organic fertilizer can ensure the stability of the product quality, and at the same time play a role in mixing the production of special fertilizers and various compound fertilizers when adding fertilizers and trace elements.
5. Fertilizer granulator machine: granulate the material.
6. Rotary dryer: Dry and cool the pellets.

organic fertilizer production line machine

Process introduction of pig manure organic fertilizer production line:
1. Raw material ingredients: Chicken manure, pig manure, cow dung, biogas slag and other animal manure can be fermented or have fertilizer efficiency after treatment.

2. Stirring of raw materials: Stir the prepared raw materials evenly to increase the uniform fertilizer content of the whole fertilizer granules.

3. Raw material granulation: The uniformly stirred raw materials are sent to a granulator for granulation (a drum granulator can also be used, and a disc granulator can also be used).

4. Drying of granules: The granules produced by the granulator are sent to the dryer to dry the moisture contained in the granules, increasing the strength of the granules and facilitating storage.

5. Particle cooling: After drying, the temperature of the fertilizer particles is too high, easy to agglomerate, after cooling, easy to bag storage, and transportation.

6. Granulation classification: The cooled particles are classified, and the unqualified particles are pulverized and regranulated, and the qualified products are sieved out.

7. Finished packaging: Store the granules in a ventilated place.

How much is a set of pig manure organic fertilizer production equipment?
The pig manure organic fertilizer production equipment can be divided into large, medium and small, and a simple set of small pig manure organic fertilizer production equipment can be completed by hundreds of thousands of yuan. Zhengzhou Tianci Heavy Industry can be tailored according to your needs, combined with your actual situation to analyze the budget, you can call us or visit the factory directly to negotiate, and we will give you the most affordable price.

organic fertilizer production line

How to Operate Cow Manure Organic Fertilizer Production Equipment

by organic fertilizer production line

How to deal with cow dung in cattle farm? In the process of cattle breeding, if the cow dung is not handled in time, it will cause air pollution, breed a large number of mosquitoes and flies, pollute the surrounding environment of the farm and cause cattle diseases. Treating cow dung to turn waste into treasure can also bring huge benefits.

Making cow dung into organic manure is one of the main methods to treat cow dung. Dry cow dung contains 10%-20% crude protein, 1%-3% crude fat, 20%-30% nitrogen-free extract and 15%-30% crude fiber, so it has high nutrients. An organic fertilizer production line can efficiently convert cow dung into organic fertilizer.

 

Cow Dung Organic Fertilizer Production Equipment and Process Step

1.Fermentation is the first important step

The cow dung produced by a cow in one year requires 4 to 6 cubic meters of space. According to the scale of farming, reasonable construction of cattle dung accumulation fermentation site. Adding 10%-15% straw, rice bran and other supplementary materials to cow dung, and adding appropriate water, the water content of cow dung can be controlled at about 60%, inoculated with starter, and the fermentation time is 15-40 days (depending on the season).

 

In organic fertilizer fermentation, turning is an important phase. Its purpose is to enable the materials mixed. By the thrown over, it course of the materials make the most contact with the air and get the best fermentation.

 

Fermentation compost turning machine (Strong maneuverability of mechanical dump operation)

 

Trough Compost Turning Machine, Double Screws Compost Turning Machine (Suitable for large field flip), Windrow Turner (Suitable for strip stacking).

 

2.Crushing raw material

The fermented materials and other additives are crushed, proportioned and mixed through material grinder and mixer in a certain proportion. The function of this system is to crush, mix and mix compost materials, inorganic fertilizers of nitrogen, phosphorus, potassium and other additives in a certain proportion. Based on years of experience, the following equipment is recommended:

 

Half-wet Material Crusher

The machine is mainly used to crush materials of biological fermentation organic fertilizer with moisture of 25%~50%. Have good effect on grinding the glass brick, ceramics and broken stone such kinds of hard matter from the city life garbage organic fertilizer.

 

Horizontal Mixer

Horizontal mixer stir material in batches, material can be mixed completely. High mixing rate, less residual suitable for feed, concentrated feed, premix additives mixing.

 

3.Pelletizing

New Type Organic Fertilizer Granulator is used to granulate the material. The organic fertilizer granulator is the newest technology products by our years of research experience. It process fertilizer powder into granules, it also can be achieved the better effect of grain making to acid and municipal sludge. We also supply disc fertilizer granulator and flat die pelleting machine for organic fertilizer production.

 

4.Drying, cooling and screening

After granulating, the fertilizer moisture is a little high. Use organic fertilizer Rotary Dryer, further remove water, to achieve the standard requirements of organic fertilizer moisture content.

 

Cooling the particulate matter with a Rotary Cooler helps to store the heat particulate matter from the top of the dryer to the counter-flow cooler. Under the action of the cooling fan, the dry air enters from the lower part of the cooler and exchanges sufficiently with the wet and hot particles from the upper tribe and the lower tribe.

 

There are some differences in particle sizes of the particles exported from the pelletizing and forming system, which requires sieving and grading. Drum Screener Machine has the advantages of low vibration, low noise and convenient screen change. The organic fertilizer manufacturing process is equipped with automatic feed-back system, which screens the unqualified large and small particulate materials, conveys them through belt hoist, re-crushes them and sends them to the granulator to continue granulating, which is helpful to improve the continuous operation ability of the production line.

 

5.Packing

Packing Machine weighs and packs the particulate matter quantitatively. Automatic quantitative packaging of powder and granules, suitable for flour, starch, feed, food, chemical industry, light industry, building materials industries.

 

Using cow dung as raw material to produce organic fertilizer has the advantages of low cost, stable quality, fluffy soil, improved land consolidation, improved soil fertility, and great marketing space. As a leading fertilizer equipment manufacturer in China, we have a professional organic fertilizer manufacturing process, which can make cow manure into organic fertilizer with high efficiency and benefit.

Fertilizer granulator machine

The difference between organic fertilizer and chemical fertilizer

by organic fertilizer production line

Difference between organic fertilizer and chemical fertilizer
Chemical fertilizer, manufactured by chemical or physical methods, containing one or more nutrient elements for crop growth. Also known as inorganic fertilizers, including nitrogen, phosphate, potash, micronutrients, compound fertilizers, etc. It has strong pertinence and quick effect. There are many kinds of chemical fertilizers, the most common ones are urea.

Organic fertilizer is formed by a variety of animal, plant residues or metabolites after a certain processing technology. Mainly including agricultural wastes, livestock manure, industrial wastes, municipal Sludge,etc. Organic fertilizer is rich in nutrients and can improve soil.

Main chemical fertilizer granulator machine:
Double Roller Granulator
Double Roller Granulator has compact structure, good stability, good sealing, low noise, easy operation and maintenance, etc. The new machine has won the users praise after coming into the market. Wide adaptability for raw materials, such as fertilizer, feed, chemical industry and especially good adaptability for rare earth, metallurgy, coal, biologics environmental protection. On the other hand, it is also the promotion of environment projects.

Disc Granulator (Pan Granulator)
Disc granulator is used to make powder into ball shape, widely applied in organic fertilizer plant, fertilizer plant and mines, chemical industry, food and other industries. The machine for processing of granulation, granule product with beautiful appearance, particle diameter selection of large scale.

Rotary Drum Granulator
Drum granulator is a kind of fertilizer granulator machine can make the material into a specific shape. It is suitable for large-scale production of cold &hot fertilizer granulation line and high and low concentration compound fertilizer line.

Main organic fertilizer granulator machine:
New Type Organic Fertilizer Granulator
This organic fertilizer granulator used for granulation all kinds of organic matter after fermentation, crushing through the conventional organic prilling before granulation. The organic content can be high to 100%, make pure organic granulate, granule is round ball.

Ring Die Granulator
The granulator is used for granulation to all kinds of organic matter after fermentation, break through the conventional organic prlling before granulation. no need to dry and crush the raw materials before granulation. It can direct burdening to work out cylindrical grain, and save a lot of energy.

Two In One Organic Fertilizer Granulator
The machine can not only granulate a variety of organic matter, especially for the coarse fiber materials which are difficult to be granulated by conventional equipment, such as crop straw, wine residue, mushroom residue, drug residue, animal dung and so on. And it could granulate compound fertilizer. Organic fertilizer and compound fertilizer can be mixed and granulated.

Why is organic fertilizer so popular
Organic fertilizer can improve the damage, because the organic elements contained in it will restore soil vitality. Excessive use of chemical fertilizer damage the structure of the soil, and cause great harm to the soil.

Organic fertilizer improves plant’s resistance to disease and insect pests, while chemical fertilizer is a single microorganism population, which is prone to plant diseases and insect pests.

 

Organic fertilizer production equipment main includes: Compost turner machine, Crusher machine, Screen Machine, Mixing machine, Fertilizer granulator, Dryer machine, Cooler machine, Screener machine, Packaging machine.

Fertilizer granulator machine

How to select fertilizer granulator suitable for compound fertilizer production

by organic fertilizer production line

Solid compound fertilizer granules are more effective than other fertilizers in use and soil, and are widely welcomed in the market. Fertilizer granulation is a basic treatment method in fertilizer production. Fertilizer granulator machine mixes different fertilizers into granules, which plays an important role in NPK fertilizer production line.

 

Basic fertilizers such as ammonium bicarbonate, urea, ammonium chloride, ammonium nitrate, ammonium sulfate, ordinary superphosphate, calcium magnesium phosphate, ingot phosphate, heavy superphosphate, potassium chloride, potassium sulfate, phosphate nitrate, dicalcium phosphate, potassium nitrate and so on are proportionally compounded to make the compound fertilizer we need, which is granulated by fertilizer granulator. Granulation is the granulation of fertilizer containing water. In NPK fertilizer production equipment, the commonly used fertilizer granulator machine includes double roller fertilizer granulator, rotary drum granulator and disc fertilizer granulator.

 

Fertilizer granulator machine granulates by agglomeration

The working principle of drum granulator and disc granulator is similar. When urea, calcium superphosphate, ammonium sulfate, ammonium phosphate, ammonium nitrate, potassium fertilizer and other fertilizers are mixed, they are aggregated into compound fertilizer granules through granulation operation. Rotary drum granulator and disc granulator are suitable for granulation of various ingredients, and the obtained granules are of good quality and high granulation rate of materials.

 

The main body of the rotary drum granulator is a horizontal drum. The drum is driven by motor, reducer and gear, which is supported by wheel and rollover. The drum granulator has strong production capacity, long material residence time and good granulation effect.

Fertilizer granulator machine

 

The main body of the disc granulator is a slightly inclined disc, which continuously rolls to complete granulation. In the production of disc fertilizer granulator, the production situation can be seen directly, which is convenient to observe and adjust in time, and the granulation rate of compound fertilizer is high.

 

Fertilizer granulator machine granulates by extrusion

The double roller fertilizer granulator makes the material into granules by extrusion method. The water content is not higher than 15%, and the materials with good fertilizer effect are mixed after mixing, and the material is strongly extruded by the roller press granulator, so that the molecular force between fertilizers acts and is extruded, and then the sheeted material is crushed into granular compound fertilizer.

fertilizer production process

How to choose fertilizer manufacturing process plant

by organic fertilizer production line

Fertilizer promotes the development of ecological agriculture, and the demand is huge. Investment in building fertilizer plants has become a popular project. Some investors want to build small-scale fertilizer manufacturing process to save costs, while some investors in fertilizer plants are going to build large-scale fertilizer plants to save unit production costs.

 

So what should we pay attention to when purchasing fertilizer manufacturing process plant? Here are some notes.

 

  1. Determine the type of fertilizer and producton site. Determining whether to produce organic fertilizer or compound fertilizer affects the choice of site. If organic fertilizer is produced, it should not be too far from the farm where raw materials are provided. The type of fertilizer determines whether compound fertilizer equipment or organic fertilizer equipment is needed. Different types of fertilizer equipment also have differences.
  1. Determine the fertilizer granulator machine. Granulation is the key link in fertilizer production and plays an important role in the quality of manufactured fertilizer. Fertilizer granules are cylindrical, spherical and flat spherical in shape. The granules produced by granulators of different shapes are different. The choice of granulator is related to the scale of fertilizer plant construction and local market. Fertilizer factories have different investment scales, different production processes, and different supporting equipment.If a small fertilizer plant is to be built, it is suggested to configure simple machinery and equipment to reduce investment in equipment. The small fertilizer production line is composed of crusher, mixer, granulator, drum screener and automatic packing machine. If organic fertilizer fermentation is needed, it can be carried out with batten fermentation and windrow turning machine. The advantages are that they are more in line with the principle of aerobic fermentation. It is not easy to form anaerobic fermentation. The fermentation is full and complete, and the fermentation speed is fast. Forklift trucks can also be used instead of turner (the effect is not as good as turner), which can be adopted in terms of saving investment. According to the local environmental protection requirements, choose dust removal settings, where environmental protection requirements are high, choose heavy dust settings to meet the local emission quality standards. Investment in large and medium-sized fertilizer plants, fertilizer production equipment can choose turning machine, automatic batching system, loader feeding hopper, crusher, mixer, granulator, dryer, hot stove, cooler, feeder, screener, cyclone dust collector, packing machine, etc. Increase mechanical automation, save manpower and cost. Organic fertilizer tank fermentation, can choose simple compost turning machine, double screws compost turning machine (suitable for large yield).
  1. Determine the manufacturer of fertilizer manufacturing process plant. Several fertilizer machine manufacturers were inspected, and the strength, scale and reputation of the manufacturer of fertilizer equipment were fully understood. It is better to inspect the production workshop, finishing workshop and assembly workshop of the enterprise, to know the product quality, processing equipment, production process of the enterprise, and whether the fertilizer equipment produced by the manufacturer is professional. Referring to the customer cases that the manufacturer has completed, on-site test machine, the production site can best show the real operation of the equipment. Looking for fertilizer equipment suppliers with perfect after-sales service, suppliers provide professional technicians to guide customers to install and debug equipment, so that the equipment can operate normally, and provide corresponding training services.

 

  1. Determine the safety performance of fertilizer manufacturing process plant. Safety is the first, before purchasing, we need to consider whether the production line has safety devices, whether the machine design is reasonable, whether safety factors are taken into account, whether the parts are not welded properly, whether the bolts are tightened, whether there is pollution, and so on. In addition, whether the overall operation of the equipment is smooth and whether the design of the production line is reasonable are also matters needing attention, because it relates to the efficiency and quality of the operation of the equipment. With the permission of the manufacturer, the operator can try to operate it in practice and feel its state conveniently.

 

Powerful organic fertilizer production equipment enterprises can customize their own equipment configurations for different customers according to their needs, and users can choose their own equipment according to their own needs. Zhengzhou Tianci Heavy Industry Machinery Co., Ltd. We provide customers with process design, equipment manufacturing, installation and commissioning, with full one-stop services. We are a leading agricultural equipment manufacturer in China, has strong technical strength in fertilizer machines. We have exported to many countries, India, Korea, Vietnam, Pakistan, Malaysia, Kenya, Sudan, Egypt, Algeria, Russia, Ukraine, Turkey, Spain, etc. Any question, welcome to contact us.

organic fertilizer production line

Sheep manure organic fertilizer production line

by organic fertilizer production line

Sheep manure organic fertilizer is a new type of high-quality organic fertilizer specially treated by organic matter that is not completely digested by sheep. It is suitable for geological improvement of alkaline land and barren land, and has a good effect on improving crop yield. Because the sheep is a ruminant and rarely drink water, the feces are dry and fine, and the amount of feces is also small. The organic fertilizer of sheep manure is a kind of hot fertilizer between horse dung and cow dung.

sheep manure organic fertilizer production line

Sheep manure organic fertilizer manufacturing process:
1. Combine the sheep manure with the right amount of straw powder, and mix it with the amount of water depending on the amount of sheep manure. Generally, the fermentation requires 45% water content, that is, the hand is pinched into a group, the fingers are seen in the water, but the water is not dripped. The solution is scattered. Then add cornmeal and strains, the role of cornmeal is to increase the sugar, for the fermentation of the strain, so that the multi-dimensional complex enzymes quickly dominate.

2. Add the mixed mixture to the mixer for mixing. The mixing must be uniform, and it should be thoroughly penetrated without leaving a block.

3. The stirred ingredients are piled into strips with a width of 1.5 m to 2 m and a height of 0.8 m to 1 m, which are thrown once every 2 days with a compost turner machine.

4. Stacking 2 days warming, 4 days odorless, 7 days loose, 9 days fragrant, 10 days into fertilizer (that is, the second day of the heap temperature can reach 60 ° C-80 ° C, killing E. coli, eggs and other pests and diseases On the 4th day, the smell of sheep manure was eliminated; on the 7th day, the compost became loose and dry, and it was covered with white hyphae; on the 9th day, a scent of koji was produced; on the 10th day, the fertilizer was fermented and matured).

5. The compost can be crushed with a semi-wet material pulverizer if it is dried slightly, granulated by an organic fertilizer granulator machine, dried and dehydrated by a dryer, and then screened through a sieve machine, the finished organic fertilizer is ready, it can be loaded, packed and stored.

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