Tag: fertilizer granulator machine

Fertilizer granulator machine

The difference between organic fertilizer and chemical fertilizer

by organic fertilizer production line

Difference between organic fertilizer and chemical fertilizer
Chemical fertilizer, manufactured by chemical or physical methods, containing one or more nutrient elements for crop growth. Also known as inorganic fertilizers, including nitrogen, phosphate, potash, micronutrients, compound fertilizers, etc. It has strong pertinence and quick effect. There are many kinds of chemical fertilizers, the most common ones are urea.

Organic fertilizer is formed by a variety of animal, plant residues or metabolites after a certain processing technology. Mainly including agricultural wastes, livestock manure, industrial wastes, municipal Sludge,etc. Organic fertilizer is rich in nutrients and can improve soil.

Main chemical fertilizer granulator machine:
Double Roller Granulator
Double Roller Granulator has compact structure, good stability, good sealing, low noise, easy operation and maintenance, etc. The new machine has won the users praise after coming into the market. Wide adaptability for raw materials, such as fertilizer, feed, chemical industry and especially good adaptability for rare earth, metallurgy, coal, biologics environmental protection. On the other hand, it is also the promotion of environment projects.

Disc Granulator (Pan Granulator)
Disc granulator is used to make powder into ball shape, widely applied in organic fertilizer plant, fertilizer plant and mines, chemical industry, food and other industries. The machine for processing of granulation, granule product with beautiful appearance, particle diameter selection of large scale.

Rotary Drum Granulator
Drum granulator is a kind of fertilizer granulator machine can make the material into a specific shape. It is suitable for large-scale production of cold &hot fertilizer granulation line and high and low concentration compound fertilizer line.

Main organic fertilizer granulator machine:
New Type Organic Fertilizer Granulator
This organic fertilizer granulator used for granulation all kinds of organic matter after fermentation, crushing through the conventional organic prilling before granulation. The organic content can be high to 100%, make pure organic granulate, granule is round ball.

Ring Die Granulator
The granulator is used for granulation to all kinds of organic matter after fermentation, break through the conventional organic prlling before granulation. no need to dry and crush the raw materials before granulation. It can direct burdening to work out cylindrical grain, and save a lot of energy.

Two In One Organic Fertilizer Granulator
The machine can not only granulate a variety of organic matter, especially for the coarse fiber materials which are difficult to be granulated by conventional equipment, such as crop straw, wine residue, mushroom residue, drug residue, animal dung and so on. And it could granulate compound fertilizer. Organic fertilizer and compound fertilizer can be mixed and granulated.

Why is organic fertilizer so popular
Organic fertilizer can improve the damage, because the organic elements contained in it will restore soil vitality. Excessive use of chemical fertilizer damage the structure of the soil, and cause great harm to the soil.

Organic fertilizer improves plant’s resistance to disease and insect pests, while chemical fertilizer is a single microorganism population, which is prone to plant diseases and insect pests.

 

Organic fertilizer production equipment main includes: Compost turner machine, Crusher machine, Screen Machine, Mixing machine, Fertilizer granulator, Dryer machine, Cooler machine, Screener machine, Packaging machine.

Fertilizer granulator machine

How to select fertilizer granulator suitable for compound fertilizer production

by organic fertilizer production line

Solid compound fertilizer granules are more effective than other fertilizers in use and soil, and are widely welcomed in the market. Fertilizer granulation is a basic treatment method in fertilizer production. Fertilizer granulator machine mixes different fertilizers into granules, which plays an important role in NPK fertilizer production line.

 

Basic fertilizers such as ammonium bicarbonate, urea, ammonium chloride, ammonium nitrate, ammonium sulfate, ordinary superphosphate, calcium magnesium phosphate, ingot phosphate, heavy superphosphate, potassium chloride, potassium sulfate, phosphate nitrate, dicalcium phosphate, potassium nitrate and so on are proportionally compounded to make the compound fertilizer we need, which is granulated by fertilizer granulator. Granulation is the granulation of fertilizer containing water. In NPK fertilizer production equipment, the commonly used fertilizer granulator machine includes double roller fertilizer granulator, rotary drum granulator and disc fertilizer granulator.

 

Fertilizer granulator machine granulates by agglomeration

The working principle of drum granulator and disc granulator is similar. When urea, calcium superphosphate, ammonium sulfate, ammonium phosphate, ammonium nitrate, potassium fertilizer and other fertilizers are mixed, they are aggregated into compound fertilizer granules through granulation operation. Rotary drum granulator and disc granulator are suitable for granulation of various ingredients, and the obtained granules are of good quality and high granulation rate of materials.

 

The main body of the rotary drum granulator is a horizontal drum. The drum is driven by motor, reducer and gear, which is supported by wheel and rollover. The drum granulator has strong production capacity, long material residence time and good granulation effect.

Fertilizer granulator machine

 

The main body of the disc granulator is a slightly inclined disc, which continuously rolls to complete granulation. In the production of disc fertilizer granulator, the production situation can be seen directly, which is convenient to observe and adjust in time, and the granulation rate of compound fertilizer is high.

 

Fertilizer granulator machine granulates by extrusion

The double roller fertilizer granulator makes the material into granules by extrusion method. The water content is not higher than 15%, and the materials with good fertilizer effect are mixed after mixing, and the material is strongly extruded by the roller press granulator, so that the molecular force between fertilizers acts and is extruded, and then the sheeted material is crushed into granular compound fertilizer.

biofertilizer production

Types of bioorganic fertilizer

by organic fertilizer production line

The bioorganic fertilizer can be classified into different type,and we also can produce it using the fertilizer manufacturing technology. The fertilizer can be divided into organic fertilizer and the compound fertilizer.And the organic fertilizer include the bio organic fertilizer granulator.The bio organic fertilizer also can be divided into many different types.And they also can be produced in the fertilizer manufacturing process.

According to the composition:one is a pure biological fertilizer,which basically does not contain nutrient elements,but improves the nutrientional conditions of crops with the products of microbial life activities,activates the potential fertility of soil,stimulates the growth and develooment of crops,resists the damage of crop diseases and insect pests,so as to improve the yield and quality of crops.Therefore,only biological fertilizer can not be applied alone,and onlt when combined with organic fertilizer and chemical fertilizer can it play its role.Such as rhizobia,Azotobacter,phosphorus activator,biological potassium fertilizer etc.The other is bio organic-inorganic compound fertilizer,which is a fertilizer product combining biological bacteria,organic fertilizer and inorganic fertilizer.It contains not only nutrient elements,but also microorganisms.It can replace chemical fertilizer for crop growth and development.For example,all kinds of bio organic fertilizer,green food special fertilizer sold in the market are in the fertilizer manufacturing process,adding organic fertilizer produced by commercialization mostly refers to the special fertilizer for green food.

Fertilizer granulator machine

Different type fertilizer granulator machines are designed for producing the different type bioorganic fertilizer granulator.For example,the rotary drum granulator can be used in the organic fertilizer manufacturing process to produce the organic fertilizer granulator using the rotary drum producing method.
According to the fertilizer formula and applicable objects.It can be divided into special bio organic fertilizer for fruit trees,special bio organic fertilizer for vegetables,special bio organic fertilizer for flowers,special bio organic fertilizer for grain and oil,etc.Each corresponding organic fertilizer will have different varities and production methods.For example,if the special bio organic fertilizer for trees is a kind of bio organic fertilizer which combines the characteristics of fertilizer demand of fruit trees,it is made of fermented and rotten organic maaterials as the main raw materials,absorbing a variety of beneficial microorganisms to inhabit fruit diseases and promote growth. The main components of bio organic fertilizer for fruit trees are antagonistic bacteria, plant growth promoting bacteria, Lactobacillus, etc. Special bio organic fertilizer for fruit trees can produce a variety of plant promoting biomass, promote the growth and development of fruit trees, improve the soil structure, effectively inhibit soil borne diseases, improve the soil’s water and fertilizer conservation performance, make the plants grow healthily, improve the quality, reduce the use of chemical fertilizer, and protect the ecological environment. It is the preferred fertilizer for the production of green organic fruits.Whatever type bio organic fertilizer to be produced,we all can use the bio fertilizer production,which is designed by our engineers to make the bio organic fertilizer.In the fertilizer production line,it contains many different type fertilizer machines,like the fertilizer granulator machine,fertilizer mixer machine,fertilizer crusher machine and other fertilizer machines to be useed in the bio organic fertilizer producing process.

The producing of the fertilizer granulator can use the fertilizer granulator machine which is different type,we can use the new type organic fertilizer granulator machine to make the bioorganic fertilizer granulator.We are as the fertilizer machine manufacturers,we are not only design and produce the new type fertilizer machines,we also design the new fertilizer production lines for different type fertilizer producing requirement.
More other type organic fertilizer machines or fertilizer production line that you want to know,you can visit our website and you can leave a message for us about your questions,we will as soon as possible apply to you about your questions.

 

organic fertilizer production line

Cow manure organic fertilizer production line

by organic fertilizer production line

The cow manure organic fertilizer production line uses crops such as straw and rice bran as fillers, and then sprinkle the biological strains through the turner. It is turned over once every 1-2 days. It can be completely decomposed in 7-10 days and made into a national standard organic fertilizer.

cow manure organic fertilizer production line

The technical route for the production of organic manure from cow dung includes two major steps: raw material aerobic composting process and commercial organic fertilizer fertilizing process.

Among them, the aerobic composting process is used in the fermentation process. Modern aerobic composting is a method in which the manure is used to stabilize and harm the cow dung under aerobic conditions by using aerobic microorganisms, and then converted into high-quality fertilizer. Before the composting, the cow manure raw material is pretreated to meet the fermentation conditions such as water and carbon-nitrogen ratio.

In the fermentation process, the compost turning machine is used to turn over and accelerate the fermentation speed. After composting, the cow manure can be fermented and then enter the fattening process. According to the need, it can be further processed into powdery organic fertilizer and granular organic fertilizer products, or mixed with chemical fertilizer to make various organic and inorganic compound fertilizer products to realize commercial production. .

The fertilizer manufacturing process requires a crusher, a mixer, a cooling and drying machine, a fertilizer granulator machine, a sieving machine, a packaging machine, a dust removal system, and the like.
1. The pulverizer comprises a half wet material crusher machine;
2. The mixer has an optional horizontal mixer or a disc mixer or a twin-shaft mixer;
3. The dust removal system consists of a settling chamber and a dust collecting room.
4. The cooling and drying system can be used to dry and cool the fertilizer granules.
5. The fertilizer granulator machine has organic fertilizer granulator, disc granulator, drum granulator, etc;
6. The screening system is mainly completed by the drum screening machine, and the first-stage screening machine and the second-level screening machine can be set to make the yield higher and the particles better;
7. The finished packaging system generally includes an electronic quantitative packaging scale, a silo, an automatic sewing machine, and the like. In this way, the batch-free production of the fully automatic cow manure organic fertilizer production line can be realized.

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